Sealed honeycomb structure

Patent metadata

Field	Value
Publication number	US-10065142-B2
Application number	US-201715487282-A
Country	US
Kind code	B2
Filing date	Apr 13, 2017
Priority date	Mar 31, 2011
Publication date	Sep 4, 2018
Grant date	Sep 4, 2018

Abstract

A sealed honeycomb structure may include porous walls dividedly forming inlet cells and outlet cells extending from an end surface of an inlet side to an end surface of an outlet side, inlet and outlet side sealing portion 5b, and an inlet side sealing portion, wherein at least one outlet cell is a reinforced cell where a reinforcing part 6 for reinforcing the outlet cell 2b is formed at at least one corner portion 21a at which the walls on a cross-section vertical to an extending direction of the cell cross each other, wherein the inlet cell is a non-reinforced cell where the reinforcing part is not formed at all the corner portions at which the walls on the cross-section vertical to the extending direction of the cell cross each other, and wherein the reinforcing parts 6 of the reinforced cells 22 are formed at a section of the honeycomb structure from the end surface of the outlet side in the extending direction of the cell.

First claim

What is claimed is:

1. A sealed honeycomb structure comprising:
porous walls dividedly forming a plurality of cells extending from an end surface of an inlet side to an end surface of an outlet side, the plurality of cells being a plurality of fluid channels;
an outlet side sealing portion mounted at openings of predetermined cells in the end surface of the outlet side so as to form inlet cells where the end surface of the inlet side is open and the end surface of the outlet side is sealed; and
an inlet side sealing portion mounted at openings of remaining cells in the end surface of the inlet side so as to form outlet cells where the end surface of the outlet side is open and the end surface of the inlet side is sealed,
wherein at least one cell among the outlet cells is a reinforced cell where a reinforcing part for reinforcing the outlet cells is formed at at least one corner portion at which the walls on a cross-section vertical to an extending direction of the cell cross each other,
wherein the inlet cells are non-reinforced cells where the reinforcing part is not formed at all the corner portions at which the walls on the cross-section vertical to the extending direction of the cell cross each other,
wherein the reinforcing parts of the reinforced cells are formed at a section of the honeycomb structure from the end surface of the outlet side of the honeycomb structure in the extending direction of the cell, and
wherein the reinforced cell comprises a reinforced corner portion at which the reinforcing part is formed and a non-reinforced corner portion at which the reinforcing part is not formed.

2. The sealed honeycomb structure of claim 1 , wherein a length of the reinforcing part in the extending direction of the cell is larger than or equal to a length of the outlet side sealing portion or the inlet side sealing portion in the extending direction of the cell.

3. The sealed honeycomb structure of claim 1 , wherein the reinforcing part is formed on the section corresponding to a range smaller than or equal to ⅓ of the length of the honeycomb structure in the extending direction of the cell from the end surface of the outlet side or the end surface of the inlet side of the honeycomb structure.

4. The sealed honeycomb structure of claim 1 , wherein the reinforced cell is configured that the reinforcing parts are formed at all the corner portions of the reinforced cell at the end surface of the outlet side or the end surface of the inlet side of the honeycomb structure.

5. The sealed honeycomb structure of claim 1 , wherein the inlet cells and the outlet cells are alternately disposed across the wall.

6. The sealed honeycomb structure of claim 1 , wherein each reinforcing part occupies 0.05 to 20% of an area of an opening portion without the reinforcing part on the cross-section vertical to the extending direction of the cell.

7. A sealed honeycomb structure comprising:
porous walls dividedly forming a plurality of cells extending from an end surface of an inlet side to an end surface of an outlet side, the plurality of cells being a plurality of fluid channels;
an outlet side sealing portion mounted at openings of predetermined cells in the end surface of the outlet side so as to form inlet cells where the end surface of the inlet side is open and the end surface of the outlet side is sealed; and
an inlet side sealing portion mounted at openings of remaining cells in the end surface of the inlet side so as to form outlet cells where the end surface of the outlet side is open and the end surface of the inlet side is sealed,
wherein at least one cell among the outlet cells is a reinforced cell where a reinforcing part for reinforcing the outlet cells is formed at at least one corner portion at which the walls on a cross-section vertical to an extending direction of the cell cross each other,
wherein the inlet cells are non-reinforced cells where the reinforcing part is not formed at all the corner portions at which the walls on the cross-section vertical to the extending direction of the cell cross each other,
wherein the reinforcing parts of the reinforced cells are formed at a section of the honeycomb structure from the end surface of the outlet side of the honeycomb structure in the extending direction of the cell,
wherein a ratio of an intersecting distance of an intersecting part of the walls to an average thickness of the wall without the reinforcing part is within a range of 1.5 to 9.3, and
wherein the intersecting distance of the intersecting part of the walls is a distance from a surface of the reinforcing part of the reinforced cell to a surface of another cell disposed across an intersecting point of the walls dividedly forming the reinforced cells.

Assignees

• Hyundai Motor Co Ltd
• Kia Motors Corp
• Ngk Insulators Ltd

Inventors

• Toyoshima Tetsuo
• Takahashi Akira
• Hamazaki Yuichi
• Seo Jung Min
• Park Won Soon

Classifications

• C04B35/573

  obtained by reaction sintering {or recrystallisation} · CPC title

• C04B38/0006

  Honeycomb structures (from one or more corrugated sheets by winding or stacking C04B38/0083) · CPC title

• C04B2111/00793

  as filters or diaphragms · CPC title

• B28B11/242

  by passing an electric current through wires, rods or reinforcing members incorporated in the article · CPC title

• B01D46/00

  Filters or filtering processes specially modified for separating dispersed particles from gases or vapours (filtering elements B01D24/00-B01D35/00; filtering material B01D39/00; their regeneration outside the filters B01D41/00) · CPC title