LED linear luminaire

Patent metadata

Field	Value
Publication number	US-11248779-B1
Application number	US-202117243970-A
Country	US
Kind code	B1
Filing date	Apr 29, 2021
Priority date	Dec 24, 2020
Publication date	Feb 15, 2022
Grant date	Feb 15, 2022

Abstract

A linear luminaire includes a channel with a bottom and sidewalls that arise from opposite sides of the bottom. The channel has an upper compartment and a lower compartment, the sidewalls being of a shape and extent such that at opposite ends of the channel, the upper compartment overhangs the lower compartment in a longitudinal direction. An elongate, rigid printed circuit board (PCB) is mounted in the upper compartment of the channel, aligned along the longitudinal direction, the PCB extending to each of the opposite ends of the channel in the upper compartment and having one or more LED light engines mounted thereon. The PCB may be mounted on stand-offs, such that it is above the bottom of the channel and defines the boundary between the upper and lower compartments. The overhung upper compartment creates a cableway space when two linear luminaires are abutted end-to-end or are adjacent.

First claim

What is claimed is:

1. A linear luminaire, comprising:
a channel comprising a bottom and sidewalls that arise from opposite sides of the bottom, the channel having an upper compartment and a lower compartment, the sidewalls being of a shape and extent such that at opposite ends of the channel, the upper compartment overhangs the lower compartment in a longitudinal direction; and
an elongate, rigid printed circuit board (PCB) mounted in the upper compartment of the channel, aligned along the longitudinal direction, the PCB extending to each of the opposite ends of the channel in the upper compartment and having one or more LED light engines mounted thereon.

2. The linear luminaire of claim 1 , wherein the PCB is mounted on stand-offs that extend between the bottom of the channel and the PCB, a height of the stand-offs positioning the PCB in the upper compartment of the channel.

3. The linear luminaire of claim 2 , wherein the PCB defines a boundary between the lower compartment and the upper compartment.

4. The linear luminaire of claim 1 , wherein the PCB comprises multiple sections with a male connector on the underside of the PCB on a first side of a joint between the multiple sections and a female connector on the underside of the PCB on a second side of the joint between the multiple sections.

5. The linear luminaire of claim 1 , wherein the lower compartment comprises one or more ports.

6. The linear luminaire of claim 1 , wherein at each of the opposite ends of the channel, the lower compartment comprises an opening or a knock-out for an opening.

7. The linear luminaire of claim 1 , further comprising a resin filling and encapsulating the channel.

8. The linear luminaire of claim 1 , wherein the one or more LED light engines comprise one or more sets of LED light engines, each of the one or more sets of LED light engines emitting a different color of light.

9. A linear luminaire system, comprising:
a first luminaire, including
a first channel comprising a bottom and sidewalls that arise from opposite sides of the bottom, the first channel having an upper compartment and a lower compartment, the sidewalls of the first channel being of a shape and extent such that at opposite ends of the first channel, the upper compartment overhangs the lower compartment in a longitudinal direction, and
an elongate, rigid first printed circuit board (PCB) mounted in the upper compartment of the first channel, aligned along the longitudinal direction, the PCB extending to each of the opposite ends of the first channel in the upper compartment thereof and having one or more first LED light engines mounted thereon; and

a second luminaire, including
a second channel comprising a bottom and sidewalls that rise from opposite sides of the bottom, the second channel having an upper compartment and a lower compartment, the sidewalls of the second channel being of a shape and extent such that at opposite ends of the first channel, the upper compartment overhangs the lower compartment in the longitudinal direction, and
an elongate, rigid second PCB mounted in the upper compartment of the second channel, aligned along the longitudinal direction, the second PCB extending to each of the opposite sides of the second channel in the upper compartment thereof and having one or more second LED light engines mounted thereon;

wherein the first luminaire and the second luminare are abutted along the longitudinal direction such that the overhung upper compartment of the first luminaire and the overhung upper compartment of the second luminaire create a space therebetween below the abutted first and second upper compartments.

10. The linear luminaire system of claim 9 , wherein at each of the opposite ends of the channel, the lower compartment comprises an opening or a knock-out for an opening.

11. The linear luminaire system of claim 9 , wherein the first PCB is mounted on stand-offs that extend between the bottom of the first channel and the first PCB, a height of the stand-offs positioning the first PCB in the upper compartment of the first channel.

12. The linear luminaire system of claim 11 , wherein the second PCB is mounted on second stand-offs that extend between the bottom of the second channel and the second PCB, a height of the second stand-offs positioning the second PCB in the upper compartment of the second channel.

13. The linear luminaire system of claim 12 , wherein the first PCB and the second PCB define boundaries between the lower compartment and the upper compartment of the first channel and the lower compartment and the upper compartment of the second channel, respectively.

14. The linear luminaire system of claim 9 , further comprising a resin filling one or both of the first channel and the second channel.

15. The linear luminaire system of claim 9 , wherein the one or more LED light engines of the first PCB and the one or more light engines of the second PCB each comprise one or more sets of LED light engines, each of the one or more sets of LED light engines of the first PCB emitting a different color of light from others of the one or more sets of LED light engines of the first PCB, and each of the one or more sets of LED light engines of the second PCB emitting a different color of light from others of the one or more sets of LED light engines of the second PCB.

Assignees

• Elemental Led Inc

Inventors

• Irons Travis
• Pruitt Adam L

Classifications

• F21Y2103/10

  comprising a linear array of point-like light-generating elements · CPC title

• F21V23/005 Primary

  the substrate is supporting also the light source · CPC title

• F21V23/002

  Arrangements of cables or conductors inside a lighting device, e.g. means for guiding along parts of the housing or in a pivoting arm · CPC title

• F21S4/28

  rigid, e.g. LED bars · CPC title

• F21Y2115/10

  Light-emitting diodes [LED] · CPC title