Linear lighting with distributed onboard power conversion and filtering

Patent metadata

Field	Value
Publication number	US-10028345-B2
Application number	US-201715675518-A
Country	US
Kind code	B2
Filing date	Aug 11, 2017
Priority date	Jun 2, 2016
Publication date	Jul 17, 2018
Grant date	Jul 17, 2018

Abstract

A strip of linear lighting with distributed power conversion is disclosed. The linear lighting includes a flexible PCB. The flexible PCB is divided into repeating blocks, which are arranged electrically in parallel with one another between power and ground. Each repeating block includes power conversion and conditioning circuits. A plurality of LED light engines are connected to the outputs of the power conversion and conditioning circuits, electrically in series with one another. The power conversion and conditioning circuits typically include at least a full-bridge rectifier, and a filter may be connected to each of the LED light engines. A pair of conductors run the length of the PCB adjacent to it and are connected to each of the repeating blocks. A flexible, transparent covering surrounds the PCB and pair of conductors.

First claim

What is claimed is:

1. A flexible strip of linear lighting, comprising:
a narrow, elongate, flexible printed circuit board (PCB) physically and electrically arranged in a plurality of repeating blocks, each of the one or more repeating blocks being arranged electrically in parallel with one another between power and ground, and each of the plurality of repeating blocks including
electrical connections to receive alternating current (AC) power,
a power conversion and conditioning circuit mounted on the PCB and connected to the electrical connections that converts the AC power to direct current (DC) power,
a plurality of LED light engines electrically connected to the power conversion and conditioning circuit to receive the DC power, and
a filter separately connected in parallel with each of the plurality of LED light engines, each of the filters comprising at least a capacitive load and a resistive load in parallel with the capacitive load, and
one or both of a ballast resistor or a constant current controller; and

a pair of conductors traversing the length of the flexible PCB to provide the power and the ground for each of the plurality of repeating blocks, the pair of conductors being connected to the AC electrical connections for each of the plurality of repeating blocks.

2. The strip of linear lighting of claim 1 , wherein the power conversion and conditioning circuit comprises a full-bridge rectifier.

3. The strip of linear lighting of claim 1 , wherein the printed circuit board comprises Mylar.

4. The strip of linear lighting of claim 1 , wherein the pair of conductors is separate from and adjacent to the PCB.

5. The strip of linear lighting of claim 4 , further comprising a transparent, electrically insulative covering around the printed circuit board and the pair of conductors.

6. The strip of linear lighting of claim 5 , wherein the covering is flexible.

7. The strip of linear lighting of claim 1 , wherein the AC power is high-voltage AC power.

8. The strip of linear lighting of claim 1 , wherein the AC power is low-voltage AC power.

9. A flexible strip of linear lighting, comprising:
a narrow, elongate, flexible printed circuit board (PCB) physically and electrically arranged in a plurality of repeating blocks, each of the one or more repeating blocks being arranged electrically in parallel with one another between power and ground, and each of the plurality of repeating blocks including
electrical connections to receive alternating current (AC) power,
a power conversion and conditioning circuit mounted on the PCB and connected to the electrical connections, the power conversion and conditioning circuit including a full-bridge rectifier and a first-stage capacitive filter connected to the full-bridge rectifier to receive a rectified output of the full-bridge rectifier, the first-stage capacitive filter comprising a capacitive multiplier,
a plurality of LED light engines electrically connected to the power conversion and conditioning circuit to receive the DC power, and
a second-stage capacitive filter connected to each of each of the plurality of LED light engines, each of the second-stage filters comprising at least a capacitive load; and

a pair of conductors traversing the length of the flexible PCB to provide the power and the ground for each of the plurality of repeating blocks, the pair of conductors being connected to the AC electrical connections for each of the plurality of repeating blocks.

10. The strip of linear lighting of claim 9 , wherein the capacitive multiplier comprises a transistor and a capacitor arranged such that the base of the transistor is connected to the repeating block through the capacitor.

11. The strip of linear lighting of claim 9 , wherein each of the plurality of repeating blocks includes one or both of a constant current controller or a ballast resistance.

12. The strip of linear lighting of claim 9 , wherein the printed circuit board comprises Mylar.

13. The strip of linear lighting of claim 9 , wherein the pair of conductors is separate from and adjacent to the PCB.

14. The strip of linear lighting of claim 13 , further comprising a transparent, electrically insulative covering around the printed circuit board and the pair of conductors.

15. The strip of linear lighting of claim 14 , wherein the covering is flexible.

16. The strip of linear lighting of claim 9 , wherein the AC power is high-voltage AC power.

17. The strip of linear lighting of claim 9 , wherein the AC power is low-voltage AC power.

18. The strip of linear lighting of claim 9 , wherein the second-stage capacitive filter of each of the repeating blocks further comprises a resistive load in parallel with the capacitive load.

19. The strip of linear lighting of claim 9 , wherein each of the second-stage capacitive filters is connected in parallel with one of the LED light engines.

20. The strip of linear lighting of claim 9 , wherein each of the repeating blocks further comprises:
one or both of at least one ballast resistor or a constant current controller.

21. The strip of linear lighting of claim 20 , wherein the second-stage capacitive filter of each of the repeating blocks further comprises a resistive load in parallel with the capacitive load.

Assignees

• Elemental Led Inc

Inventors

• Petersen Russell
• Gensler Steven W
• Stellmacher Rick

Classifications

• H05B45/37

  Converter circuits · CPC title

• F21Y2115/10

  Light-emitting diodes [LED] · CPC title

• H05K1/0393

  Flexible materials (H05K1/038 takes precedence; specific organic compositions are classified in H05K1/0313 and subgroups) · CPC title

• F21V23/02

  the elements being transformers, impedances {or power supply units, e.g. a transformer with a rectifier} · CPC title

• F21V23/06

  the elements being coupling devices {, e.g. connectors} · CPC title