Segments in virtual build volumes

Patent metadata

Field	Value
Publication number	US-11241837-B2
Application number	US-201716076240-A
Country	US
Kind code	B2
Filing date	Jul 10, 2017
Priority date	Jul 10, 2017
Publication date	Feb 8, 2022
Grant date	Feb 8, 2022

Abstract

In an example, a virtual build volume comprising a representation of at least a part of an object to be generated in additive manufacturing is segmented into a plurality of nested segments comprising a core segment, an inner peripheral segment and an outer peripheral segment. Additive manufacturing control instructions may be generated for the nested segments. The control instructions for the core segment may provide a first region of the object corresponding to the core segment and having a first color. The control instructions for the outer peripheral segment may provide a second color for a second region of the object corresponding to the outer peripheral segment. The control instructions for the inner peripheral segment may provide a third color for a third region of the object corresponding to the inner peripheral segment, wherein a color of the third region is determined so as to at least partially visually mask the first region.

First claim

The invention claimed is:

1. A machine readable medium storing instructions which, when executed by a processor, cause the processor to:
segment a virtual build volume comprising a representation of at least a part of an object to be generated in additive manufacturing, wherein the virtual build volume is segmented into a plurality of nested segments comprising a core segment, an inner peripheral segment and an outer peripheral segment; and
generate additive manufacturing control instructions for the nested segments, wherein the additive manufacturing control instructions for each segment are generated such that:
the control instructions for the core segment are generated so as to provide a first region of the object corresponding to the core segment and having a first color;
the control instructions for the outer peripheral segment are generated so as to provide a second color for a second region of the object corresponding to the outer peripheral segment; and
the control instructions for the inner peripheral segment are generated so as to:
determine a third color for a third region of the object corresponding to the inner peripheral segment, wherein the color of the third region is determined based on a color of the first color and/or the second color and to at least partially visually mask the first region; and
provide the third color for the third region.

2. A machine readable medium according to claim 1 wherein the control instructions for the second region specify application of a fusing agent and at least one colorant, the fusing agent comprising a Caesium Tungsten, Bronze, or a Caesium Tungsten Oxide composition.

3. A machine readable medium according to claim 1 wherein the control instructions for the third region specify application of a fusing agent and at least one colorant, the fusing agent comprising a Caesium Tungsten, Bronze, or a Caesium Tungsten Oxide composition.

4. A machine readable medium according to claim 1 wherein the control instructions for the core segment specify application of a carbon-based fusing agent.

5. A machine readable medium according to claim 1 further comprising segmenting the virtual build volume to comprise a first external peripheral segment which is external to the representation of the object within the virtual build volume, wherein the control instructions for the first external peripheral segment are generated so as to provide the second color for a portion of build material which is external to the object.

6. A machine readable medium according to claim 5 wherein the control instructions for the external portion of build material specify a use of a fusion inhibiting agent and at least one colorant.

7. A machine readable medium according to claim 5 further comprising determining a second external peripheral segment which is external to the representation of the object within the virtual build volume, wherein the control instructions for the second external peripheral segment are generated to specify an application of a fusion inhibiting agent.

8. A machine readable medium according to claim 1 , in which at least one of a number of segments and a thickness of the segments for an object region is determined based on a local object geometry.

9. An apparatus comprising processing circuitry, the processing circuitry comprising:
an object segmentation module to represent a virtual build volume comprising at least part of an object to be generated in additive manufacturing as a plurality of nested segments comprising an object core segment, an inner peripheral segment and an outer peripheral segment; and
a control instruction module to generate control instructions for generating an object, wherein the generation of control instructions by the control instruction module is such that:
the control instructions for the core segment are generated so as to provide a first region of the object corresponding to the core segment and having a first color;
the control instructions for the outer peripheral segment are generated so as to provide a second color for a second region of the object corresponding to the outer peripheral segment; and
the control instructions for the inner peripheral segment are generated so as to:
determine a third color for a third region of the object corresponding to the inner peripheral segment, wherein the color of the third region is determined based on a color of the first color and/or the second color and to increase an accessible color gamut of the object.

10. Apparatus according to claim 9 further comprising a model assessment module to determine, from data relating to the object, at least one of a relative volumetric composition and a shape for the segments.

11. Apparatus according to claim 9 further comprising a model slicing module to represent the virtual build volume as a plurality of slices corresponding to an integer number of object layers to be generated in layer by layer additive manufacturing.

12. An apparatus according to claim 9 further comprising an object generation apparatus to generate the object according to the control instructions.

13. A method comprising:
providing build material;
applying, to a first region of the build material which is to be fused in additive manufacturing, a first selection of print agent, wherein the first region corresponds to a core segment of an object to be generated in additive manufacturing;
applying, to a second region of the build material which is to be fused in additive manufacturing, a second selection of print agent, wherein the second selection comprises at least one colorant, and wherein the second region corresponds to an outer peripheral segment of the object;
applying, to a third region of the build material which is to be fused in additive manufacturing and which is between the first region and the second region, a third selection of print agent, wherein the third selection includes a color that is based on a color of the first region and/or a color of the second region and to at least partially visually mask the first region, and wherein the third region corresponds to an inner peripheral segment of the object; and
heating the build material by exposing the build material to radiation so as to cause fusing of the first region.

14. A method according to claim 13 further comprising applying, to a fourth region of the build material which is adjacent to the second region, print agent comprising a combination of a fusion inhibiting agent and colorant, wherein the combination of the fusion inhibiting agent and colorant is applied according to a target color of the second region.

15. A method according to claim 14 comprising applying print agent comprising a colorant to the third region and the fourth region, wherein the colorants applied to the second, third and fourth regions are selected from a common colorant set.

Assignees

• Hewlett Packard Development Co

Inventors

• Lebron Hector
• Wright Jake
• Rudisill Stephen G
• Shepherd Matthew A
• Verzwyvelt Vanessa
• Schramm Morgan T

Classifications

• B33Y70/00

  Materials specially adapted for additive manufacturing · CPC title

• B33Y50/02 Primary

  for controlling or regulating additive manufacturing processes · CPC title

• B33Y10/00

  Processes of additive manufacturing · CPC title

• B29C64/393 Primary

  for controlling or regulating additive manufacturing processes · CPC title

• B33Y30/00

  Apparatus for additive manufacturing; Details thereof or accessories therefor · CPC title