Light redirecting film and display system incorporating same

Patent metadata

Field	Value
Publication number	US-11226433-B2
Application number	US-201816186046-A
Country	US
Kind code	B2
Filing date	Nov 9, 2018
Priority date	May 28, 2010
Publication date	Jan 18, 2022
Grant date	Jan 18, 2022

Abstract

Optical films for redirecting light are described, and optical systems, such as display systems, incorporating such optical films are described. The optical film may include a first structured surface including a plurality of prismatic structures, and a second structured surface opposing the first structured surface and including a plurality of microstructures. An effective transmission of the optical film is not more than 1% less than a film with a comparable construction except for a smooth, non-structured second surface.

First claim

What is claimed is:

1. An optical film comprising:
a first structured surface comprising a plurality of prismatic structures; and
a second structured surface opposing the first structured surface and comprising a plurality of microstructures,
wherein an effective transmission of the optical film is not more than 1% less than an effective transmission of a film with a comparable construction except for a smooth, non-structured second surface.

2. The optical film of claim 1 , wherein the effective transmission of the optical film is more than the effective transmission of the film with the comparable construction except for the smooth, non-structured second surface.

3. The optical film of claim 1 , wherein the second structured surface has an optical haze of less than about 10% and an optical clarity of less than about 50%.

4. The optical film of claim 3 , wherein at least 85% of the second structured surface has a slope magnitude that is less than about 7.5 degrees.

5. The optical film of claim 1 , wherein the microstructures on the second structured surface are distributed such that a Fourier spectrum of the second structured surface has an RR 1 value of less than 2.

6. The optical film of claim 1 , wherein the second structured surface has an optical haze of less than about 7.5% and an optical clarity of less than about 60%.

7. The optical film of claim 6 , wherein at least 90% of the second structured surface has a slope magnitude that is less than about 7.5 degrees.

8. The optical film of claim 7 , wherein the optical film comprises a plurality of particles having an average size that is less than about 0.5 microns.

9. The optical film of claim 1 , wherein the second structured surface has an optical haze of less than about 3% and an optical clarity of less than about 65%.

10. The optical film of claim 9 , wherein at least 90% of the second structured surface has a slope magnitude that is less than about 5 degrees.

11. The optical film of claim 1 having an optical gain of at least about 1.5.

12. The optical film of claim 1 , wherein the second structured surface has an optical haze of less than about 1.5% and an optical clarity of less than about 80%.

13. The film of claim 1 , wherein the second structured surface has an optical haze of less than about 1% and an optical clarity of less than about 90%.

14. The optical film of claim 1 comprising a first layer disposed on a second layer, the first layer comprising the first structured surface, the second layer comprising the second structured surface, the first and second layers having different compositions.

15. An optical film stack comprising:
a first optical film; and
a second optical film disposed on and optically coupled to the first optical film;
wherein the second optical film comprises a structured surface; and
further wherein an effective transmission of the optical film stack is not more than 1% less than an effective transmission of a comparative film stack with a comparable construction except for a second optical film with a smooth rather than structured surface.

16. The optical film stack of claim 15 , wherein the effective transmission of the optical film stack is more than the effective transmission of the comparative film stack.

17. The optical film stack of claim 15 , wherein the first optical film comprises a brightness enhancing film.

18. The optical film stack of claim 15 , wherein the first optical film comprises a polarizer.

19. The optical film stack of claim 15 , further comprising a third optical film disposed between the first optical film and the second optical film.

20. The optical film stack of claim 15 having an optical gain of at least about 1.5.

Assignees

• 3M Innovative Properties Co

Inventors

• Yapel Robert A
• Aronson Joseph T
• Atkinson Matthew R C
• Boyd Gary T
• Jendoubi Slah
• Johnson Mitchell A F
• Kaytor Scott R
• Kong Steven H
• Lu Fei
• Pham Tri D
• Secor Robert B
• Solomonson Steven D

Classifications

• G02B5/0221 Primary

  the surface having an irregular structure (G02B5/0226 takes precedence) · CPC title

• G02B5/0278

  used in transmission · CPC title

• G02B5/0268

  characterized by the fabrication or manufacturing method · CPC title

• G02B5/0242

  by means of dispersed particles · CPC title

• G02B1/10 Primary

  Optical coatings produced by application to, or surface treatment of, optical elements (G02B1/08 takes precedence) · CPC title