Optical film and display system incorporating same

Patent metadata

Field	Value
Publication number	US-9625640-B2
Application number	US-201514950147-A
Country	US
Kind code	B2
Filing date	Nov 24, 2015
Priority date	Jun 2, 2009
Publication date	Apr 18, 2017
Grant date	Apr 18, 2017

Abstract

Optical films, optical stacks including the optical films, and display systems including the optical films are described. The optical film includes a first major surface that may include a plurality of first microstructures that extend along a first direction. The optical film also includes a second major surface that is opposite to the first major surface and includes a plurality of second microstructures. The second major surface has an optical haze that is not greater than about 3% and an optical clarity that is not greater than about 85%.

First claim

What is claimed is:

1. An optical stack comprising:
a reflective polarizer;
a first light redirecting film comprising a first major surface and an opposing second major surface, the first major surface facing the reflective polarizer and comprising a first plurality of microstructures extending along a first direction, the second major surface comprising a second plurality of microstructures; and
a second light redirecting film comprising a third major surface and an opposing fourth major surface, the third major surface facing the second major surface of the first light redirecting film and comprising a third plurality of microstructures extending along a second direction different than the first direction, the fourth major surface comprising a fourth plurality of microstructures, wherein:
at least one of the second and fourth major surfaces has an optical haze that is not greater than about 3% and an optical clarity that is not greater than about 85%.

2. The optical stack of claim 1 , wherein each of the second and fourth major surfaces has an optical haze that is not greater than about 3% and an optical clarity that is not greater than about 85%.

3. The optical stack of claim 1 , wherein no more than about 7% of the second major surface has a slope magnitude greater than about 3.5 degrees.

4. The optical stack of claim 1 , wherein no more than about 4% of the second surface has a slope magnitude greater than about 5 degrees.

5. The optical stack of claim 1 , wherein the first plurality of microstructures comprises a first plurality of linear prisms extending along the first direction.

6. The optical stack of claim 1 , wherein the third plurality of microstructures comprises a second plurality of linear prisms extending along the second direction.

7. The optical stack of claim 1 , further comprising an optical diffuser adjacent the second light redirecting film.

8. A display system comprising the optical stack of claim 1 .

9. The display system of claim 8 , further comprising a display panel and a lightguide, the optical stack disposed between the display panel and the lightguide, the reflective polarizer facing the display panel.

10. The display system of claim 9 , further comprising an optical diffuser disposed between the optical stack and the lightguide.

11. The display system of claim 9 , further comprising a back reflector disposed adjacent the lightguide opposite the optical stack.

12. An optical film comprising opposing first and second major surfaces, at least the second major surface being microstructured, wherein no more than about 7% of the second major surface has a slope magnitude greater than about 3.5 degrees or no more than about 4% of the second major surface has a slope magnitude greater than about 5 degrees, the second major surface having an optical haze that is not greater than about 3% and an optical clarity that is not greater than about 85%.

13. The optical film of claim 12 , wherein no more than about 7% of the second major surface has a slope magnitude greater than about 3.5 degrees.

14. The optical film of claim 12 , wherein no more than about 5% of the second major surface has a slope magnitude greater than about 3.5 degrees.

15. The optical film of claim 12 , wherein no more than about 4% of the second major surface has a slope magnitude greater than about 5 degrees.

16. The optical film of claim 12 , wherein no more than about 2% of the second major surface has a slope magnitude greater than about 5 degrees.

17. The optical film of claim 12 , wherein no more than about 7% of the second major surface has a slope magnitude greater than about 3.5 degrees and no more than about 4% of the second major surface has a slope magnitude greater than about 5 degrees.

18. The optical film of claim 12 , wherein no more than about 5% of the second major surface has a slope magnitude greater than about 3.5 degrees and no more than about 2% of the second major surface has a slope magnitude greater than about 5 degrees.

19. The optical film of claim 12 , wherein the first major surface comprises a first plurality of microstructures extending along a first direction.

20. The optical film of claim 19 , wherein the first plurality of microstructures comprises a first plurality of linear prisms extending along the first direction.

21. An optical stack comprising a first optical film of claim 12 and a second optical film of claim 12 , the first major surface of the second optical film facing the second major surface of the first optical film.

22. A display system comprising the optical stack of claim 21 .

Assignees

• 3M Innovative Properties Co

Inventors

• Aronson Joseph T
• Jendoubi Slah
• Johnson Mitchell A F
• Kaytor Scott R
• Pham Tri D
• Yapel Robert A
• Zigal Joseph A
• Mcman Steven J
• Solomonson Steven D
• Kong Steven Hin-Chung
• Lu Fei
• Boyd Gary T

Classifications

• G02B5/02

  Diffusing elements; Afocal elements · CPC title

• G02F2001/133607

  Physics · mapped topic

• G02B5/3033

  in the form of a thin sheet or foil, e.g. Polaroid · CPC title

• G02B6/0053 Primary

  Prismatic sheet or layer; Brightness enhancement element, sheet or layer · CPC title

• G02B6/0051

  Diffusing sheet or layer · CPC title