Method for recovering constituent members from used absorbent article

Patent metadata

Field	Value
Publication number	US-11224994-B2
Application number	US-201916568869-A
Country	US
Kind code	B2
Filing date	Sep 12, 2019
Priority date	Mar 31, 2017
Publication date	Jan 18, 2022
Grant date	Jan 18, 2022

Abstract

A method of recovering structural members from a used absorbent article comprising a front sheet, a back sheet and an absorbent body between the front sheet and the back sheet, wherein at least one of the front sheet and the back sheet includes a film, and wherein the absorbent body includes an absorbent body material, may include swelling the used absorbent article with water, applying a physical shock to and disintegrating the swelled used absorbent article into at least the film and the absorbent body material, and separating the film and the absorbent body material.

First claim

What is claimed is:

1. A method of recovering structural members from a used absorbent article comprising a front sheet, a back sheet, and an absorbent body between the front sheet and the back sheet, wherein at least one of the front sheet and the back sheet comprises a film, and wherein the absorbent body comprises an absorbent body material including a superabsorbent polymer and pulp fibers, the method comprising:
swelling the used absorbent article with water;
applying a physical shock to and disintegrating the swelled used absorbent article into at least the film and the absorbent body material;
inactivating the superabsorbent polymer in an acidic aqueous solution containing an inactivating agent; and
after the inactivating of the superabsorbent polymer, separating the film and the absorbent body material,
wherein in the separating of the film and the absorbent body material, the film is separated from a mixture containing the pulp fibers, the inactivated superabsorbent polymer, and any waste water discharged from the inactivation of the superabsorbent polymer.

2. The method according to claim 1 , wherein in the disintegrating of the swelled used absorbent article,
the swelled used absorbent article is loaded into a horizontal-axis rotary drum, and
the physical shock is applied to the swelled used absorbent article by rotating the rotary drum, raising the swelled used absorbent article from a lower area that is further downward in a vertical direction inside the rotary drum to an upper area that is further upward, and allowing the swelled used absorbent article to fall by gravity from the upper area to the lower area and physically impact an inner wall of the rotary drum in the lower area.

3. The method according to claim 2 , wherein in the swelling of the used absorbent article, the water is at a temperature of 70° C. to 98° C.

4. The method according to claim 2 , wherein the swelled used absorbent article contains the water in an amount of 90 mass % or greater of a maximum absorption of the used absorbent article.

5. The method according to claim 2 , wherein the film and the absorbent body material are connected at joining sections by an adhesive, and
wherein in the separating of the film and the absorbent body material, the adhesive at the joining sections is removed by dissolving the adhesive with a solvent.

6. The method according to claim 5 , wherein the solvent comprises at least one terpene selected from a group consisting of terpene hydrocarbon, terpene aldehyde and terpene ketone.

7. The method according to claim 1 , wherein in the swelling of the used absorbent article, the water is at a temperature between 70° C. to 98° C.

8. The method according to claim 1 , wherein the swelled used absorbent article contains the water in an amount of 90 mass % or greater of a maximum absorption of the used absorbent article.

9. The method according to claim 1 , wherein in the separating of the film and the absorbent body material,
the pulp fibers are separated from the separated mixture, and
the separated pulp fibers are treated with an aqueous solution of an oxidizing agent,
wherein the oxidizing agent reduces a molecular weight of any residual superabsorbent polymer remaining in the pulp fibers, thereby solubilizing and removing the residual superabsorbent polymer.

10. The method according to claim 1 , wherein the used absorbent article is at least one selected from a group consisting of a paper diaper, a urine-absorbing pad, a sanitary napkin, a bed sheet and a pet sheet.

11. The method according to claim 1 , wherein the film and the absorbent body material are connected at joining sections by an adhesive, and
wherein in the separating of the film and the absorbent body material, the adhesive at the joining sections is removed by dissolving the adhesive with a solvent.

12. The method according to claim 11 , wherein the solvent comprises at least one terpene selected from a group consisting of terpene hydrocarbon, terpene aldehyde and terpene ketone.

13. The method according to claim 11 , wherein in the separating of the film and the absorbent body material, the film is heat-dried to remove the solvent, after the adhesive at the joining sections has been removed.

14. A method of recovering structural members from a used absorbent article comprising a front sheet, a back sheet, and an absorbent body between the front sheet and the back sheet, wherein at least one of the front sheet and the back sheet comprises a film, and wherein the absorbent body comprises an absorbent body material, the method comprising:
swelling the used absorbent article with water;
applying a physical shock to and disintegrating the swelled used absorbent article into at least the film and the absorbent body material; and
separating the film and the absorbent body material,
wherein the film and the absorbent body material are connected at joining sections by an adhesive, and
wherein in the separating of the film and the absorbent body material, the adhesive at the joining sections is removed by dissolving the adhesive with a solvent.

15. The method according to claim 14 , wherein the solvent comprises at least one terpene selected from a group consisting of terpene hydrocarbon, terpene aldehyde and terpene ketone.

16. The method according to claim 14 , wherein in the separating of the film and the absorbent body material, the film is heat-dried to remove the solvent, after the adhesive at the joining sections has been removed.

Assignees

• Unicharm Corp

Inventors

• Konishi Takayoshi
• Hiraoka Toshio
• Kameda Noritomo

Classifications

• B09B3/30

  involving mechanical treatment (involving an extraction step B09B3/80) · CPC title

• B09B2101/67

  Diapers or nappies · CPC title

• B09B3/40

  involving thermal treatment, e.g. evaporation (processes using mineral binders involving a melting or softening step B09B3/29; involving radiation B09B3/50) · CPC title

• B09B3/70 Primary

  Chemical treatment, e.g. pH adjustment or oxidation (involving an extraction step B09B3/80) · CPC title

• Y10T156/1116

  Using specified organic delamination solvent · CPC title