Method for recovering pulp fibers from used absorbent article

Patent metadata

Field	Value
Publication number	US-10538878-B2
Application number	US-201716322109-A
Country	US
Kind code	B2
Filing date	Jun 9, 2017
Priority date	Aug 5, 2016
Publication date	Jan 21, 2020
Grant date	Jan 21, 2020

Abstract

A method is provided for recovering pulp fibers having little damage from a used absorbent article which includes a water permeable front sheet, a water impermeable back sheet and an absorbent body that contains pulp fibers and a superabsorbent polymer. At least one opening with a circle equivalent diameter of 5-45 mm, or 10-45 mm cut, is made in the front sheet and/or the back sheet of the used absorbent article, which is then agitated in an organic acid aqueous solution with a pH of less than or equal to 2.5, and the superabsorbent polymer is deactivated and the pulp fibers and superabsorbent polymer are discharged from the used absorbent article through the opening or cut.

First claim

The invention claimed is:

1. A method of recovering pulp fibers from a used absorbent article that includes a water-permeable front sheet, a water-impermeable back sheet and an absorbent body containing pulp fibers and a superabsorbent polymer, wherein the method includes a step in which at least one open hole with a circle equivalent diameter of 5 to 45 mm, or at least one 10- to 45-mm cut, is formed in the front sheet and/or back sheet of the used absorbent article, and a step in which the used absorbent article provided with the open hole or cut is agitated in an organic acid aqueous solution with a pH of no higher than 2.5, the superabsorbent polymer is inactivated, and the pulp fibers and superabsorbent polymer are discharged from the used absorbent article through the open hole or cut, to prepare a mixture including the pulp fibers, inactivated superabsorbent polymer, front sheet material, back sheet material and organic acid aqueous solution.

2. The method according to claim 1 , which further includes a step in which the mixture is passed through a screen having a mesh opening of 5 to 15 mm, for separation into a mixture containing the pulp fibers, the inactivated superabsorbent polymer and the organic acid aqueous solution, and a mixture containing the front sheet material and the back sheet material.

3. The method according to claim 2 , which further includes a step of treating the mixture containing the pulp fibers, the inactivated superabsorbent polymer and the organic acid aqueous solution with an oxidizing agent, to decompose, reduce in molecular weight and solubilize the inactivated superabsorbent polymer.

4. The method according to claim 3 , which further includes a step of separating the pulp fibers from the mixture that has been treated with the oxidizing agent.

5. The method according to claim 1 , wherein the organic acid is citric acid.

6. The method according to claim 5 , wherein a citric acid concentration in the organic acid aqueous solution is 2 mass % or greater.

7. The method according to claim 2 , wherein the front sheet or back sheet includes a material composed of a thermoplastic resin, and the method further includes a step in which the mixture containing the front sheet material and the back sheet material is dried, and the material composed of a thermoplastic resin is separated from a dried mixture.

8. The method according to claim 2 , wherein the back sheet includes a thermoplastic resin film, and the method further includes a step in which the mixture containing the front sheet material and the back sheet material is dried, and the thermoplastic resin film is separated from a dried mixture.

9. The method according to claim 1 , wherein the absorbent article is at least one type selected from the group consisting of paper diapers, urine-absorbing pads, bed sheets, sanitary napkins and pet sheets.

Assignees

• Unicharm Corp

Inventors

• Konishi Takayoshi
• Hiraoka Toshio
• Yamaki Koichi
• Kameda Noritomo

Classifications

• D21C5/022 Primary

  Chemicals therefor · CPC title

• D21B1/10

  by cutting actions · CPC title

• B29L2031/4878

  Diapers, napkins · CPC title

• B29B2017/0224

  Screens, sieves · CPC title

• B29B17/02

  Separating plastics from other materials · CPC title