Method and system for balancing cylinder air-fuel ratio

Patent metadata

Field	Value
Publication number	US-11220965-B2
Application number	US-201916540006-A
Country	US
Kind code	B2
Filing date	Aug 13, 2019
Priority date	Aug 13, 2019
Publication date	Jan 11, 2022
Grant date	Jan 11, 2022

Abstract

Methods and systems are provided for detecting cylinder-to-cylinder air-fuel ratio (AFR) imbalance in engine cylinders. In one example, a method may include detecting an AFR imbalance of an engine cylinder based on an individual crankshaft acceleration of the cylinder relative to a mean crankshaft acceleration produced by all cylinders of the engine, and correcting a fuel amount of the cylinder via a fuel multiplier value, the fuel multiplier value selected from a plurality of fuel multiplier values based on an imbalance source. In this way, the AFR imbalance may be accurately detected and correcting using existing engine system sensors.

First claim

The invention claimed is:

1. A method, comprising:
detecting multiple cylinder imbalance sources;
in response to detecting the multiple cylinder imbalance sources, isolating cylinder imbalance sources of a multi-cylinder engine;
learning independent cylinder imbalance corrections for each of the multiple imbalance sources occurring at differing conditions of one or more of exhaust gas recirculation (EGR) and fuel vapor purge; and
operating the engine with multiple of the plurality of imbalance sources occurring by blending multiple of the independent cylinder imbalance corrections based on a percentage of a total gas flow corresponding to each of the multiple of the plurality of imbalance sources.

2. The method of claim 1 , wherein the plurality of imbalance sources includes purge imbalance and EGR imbalance, and operating the engine with the plurality of imbalance sources together includes operating the engine with a non-zero amount of EGR while purging stored fuel vapors from a fuel vapor storage canister to an intake of the engine.

3. The method of claim 2 , wherein the blending of multiple of the independent cylinder imbalance corrections comprises blending a correction value for the EGR imbalance based on a percentage of the total gas flow that is EGR flow with a correction value for the purge imbalance based on a percentage of the total gas flow that is purge gas flow.

4. The method of claim 2 , wherein the plurality of imbalance sources further includes nominal imbalance, and the method further includes applying the learned cylinder imbalance corrections for the nominal imbalance responsive to the cylinder imbalance detection when operating the engine with zero EGR and without purging the stored fuel vapors from the fuel vapor storage canister.

5. The method of claim 1 , wherein the cylinder imbalance detection includes:
determining a crankshaft acceleration for a cylinder of the multi-cylinder engine and an average crankshaft acceleration produced across all cylinders of the multi-cylinder engine; and
indicating the cylinder imbalance responsive to the individual crankshaft acceleration produced by one or more cylinders being greater than a threshold amount different than the average crankshaft acceleration.

6. The method of claim 5 , wherein the independent cylinder imbalance corrections are fuel amount corrections, and further comprising:
after performing the fuel amount corrections, determining second crankshaft accelerations relative to a second mean crankshaft acceleration produced by all cylinders of the engine, and
responsive to one or more of the second crankshaft accelerations being greater than a second threshold difference from the second mean crankshaft acceleration, further adjusting the fuel amount.

7. The method of claim 6 , further comprising, responsive to one or more of the crankshaft accelerations being less than the second threshold difference from the mean crankshaft acceleration, adjusting spark timing of the cylinder.

8. The method of claim 7 , wherein adjusting the spark timing of the cylinder includes advancing the spark timing of the cylinder toward maximum brake torque (MBT) timing responsive to the crankshaft acceleration being less than the mean crankshaft acceleration and retarding the spark timing of the cylinder from MBT timing responsive to the crankshaft acceleration produced by the cylinder being greater than the mean crankshaft acceleration.

9. The method of claim 7 , wherein adjusting the spark timing of the cylinder includes adjusting the spark timing incrementally until a second crankshaft acceleration relative to a second mean crankshaft acceleration produced by all cylinders of the engine is less than the threshold difference from the second mean crankshaft acceleration.

Assignees

• Ford Global Tech Llc

Inventors

• Martin Douglas Raymond
• Kelly Tyler
• Rollinger John Eric

Classifications

• F02D41/008

  Controlling each cylinder individually · CPC title

• F02D41/1454

  the characteristics being an oxygen content or concentration or the air-fuel ratio · CPC title

• F02M25/0836

  Arrangement of valves controlling the admission of fuel vapour to an engine, e.g. valve being disposed between fuel tank or absorption canister and intake manifold · CPC title

• F02D21/04

  with circulation of exhaust gases in closed or semi-closed circuits · CPC title

• F02D41/1443

  with one sensor per cylinder or group of cylinders · CPC title