Method and system for torque control

Patent metadata

Field	Value
Publication number	US-9650977-B2
Application number	US-201514746551-A
Country	US
Kind code	B2
Filing date	Jun 22, 2015
Priority date	Jun 22, 2015
Publication date	May 16, 2017
Grant date	May 16, 2017

Abstract

Methods and systems are provided for detecting air-fuel ratio imbalances across all engine cylinders. In one example, a method (or system) may include indicating cylinder imbalance based on each of the exhaust air-fuel ratio, exhaust manifold pressure, and cylinder torque weighted by a confidence factor, where in the confidence factor is determined based on operating conditions.

First claim

The invention claimed is:

1. An engine system, comprising:
an engine including a plurality of cylinders;
an exhaust gas sensor for estimating an exhaust air-fuel ratio;
a pressure sensor for estimating an exhaust manifold pressure;
a crankshaft torque sensor coupled to a crankshaft for estimating individual cylinder torque; and
a controller configured with computer readable instructions stored on non-transitory memory for:
determine a first confidence factor of the estimated exhaust air-fuel based on fuel type;
determine a second confidence factor of the estimated exhaust pressure based on valve timing;
determine a third confidence factor of the estimated individual cylinder torque based on exhaust temperature;
indicate cylinder-to-cylinder imbalance based on two or more of the estimated exhaust air-fuel ratio weighted by the first confidence factor, the estimated exhaust manifold pressure weighted by the second confidence factor, and the estimated individual cylinder torque weighted by the third confidence factor; and
apply an air-fuel ratio correction to one or more cylinders based on the indication.

2. A method for an engine, comprising:
indicating cylinder-to-cylinder imbalance based on exhaust air-fuel ratio estimated by an exhaust gas sensor during a first condition, exhaust manifold pressure estimated by a pressure sensor during a second condition, and individual cylinder torque estimated by a crankshaft torque sensor during a third condition.

3. The method of claim 2 , wherein the indicating is further based on the exhaust air-fuel ratio weighted by a first confidence factor, the exhaust pressure weighted by a second confidence factor, and the individual cylinder torque weighted by a third confidence factor.

4. The method of claim 2 , wherein the first condition includes engine steady-state operation with known fuel type.

5. The method of claim 2 , wherein the second condition includes engine steady-state operation and the variation in valve timing is within a threshold.

6. The method of claim 2 , where in the third condition includes engine cold-start condition.

7. The method of claim 2 , further comprising:
during the first condition, in response to the imbalance, adjusting an air-fuel ratio of an imbalanced cylinder via fuel adjustments, during the second condition, in response to the imbalance, adjusting the air-fuel ratio of an imbalanced cylinder via intake air adjustments, and during the third condition, in response to the imbalance, adjusting the air-fuel ratio of the imbalanced cylinder via both fuel and intake air adjustments.

8. A method for an engine, comprising:
indicating cylinder-to-cylinder imbalance based on each of exhaust air-fuel ratio estimated by an exhaust gas sensor, exhaust manifold pressure estimated by a pressure sensor, and individual cylinder torque estimated by a crankshaft torque sensor.

9. The method of claim 8 , further comprising, in response to the indication, applying an air-fuel ratio correction to an imbalanced cylinder, the air-fuel ratio correction including a corrected fuel injection amount, wherein a fuel injector pulsewidth of a fuel injector actuator is adjusted to provide the corrected fuel injection amount.

10. The method of claim 8 , wherein indicating based on the exhaust air-fuel ratio includes based on the exhaust air-fuel ratio weighted by a first confidence factor, indicting based on the exhaust manifold pressure includes based on the exhaust pressure weighted by a second confidence factor, and indicating based on individual cylinder torque includes based on the individual cylinder torque weighted by a third confidence factor.

11. The method of claim 10 , further comprising calculating, for each engine cylinder, a combined imbalance parameter based on the weighted exhaust air-fuel ratio, the weighted exhaust manifold pressure, and the weighted individual cylinder torque.

12. The method of claim 11 , further comprising setting a diagnostic code if a deviation of the combined imbalance parameter for any of the engine cylinder from a mean of the combined imbalance parameter for all engine cylinders is greater than a threshold.

13. The method of claim 10 , wherein one or more of the first, the second and the third confidence factors are adjusted based on engine operating conditions.

14. The method of claim 13 , wherein the adjusting includes decreasing the first confidence factor during conditions when exhaust mixing at the exhaust gas sensor is below a threshold.

15. The method of claim 13 , wherein the adjusting includes decreasing the first confidence factor during engine warm-up after a cold start.

16. The method of claim 13 , wherein the adjusting includes decreasing the first confidence factor during fuel type adjustment.

17. The method of claim 13 , wherein the adjusting includes increasing the first confidence factor during rich operation.

18. The method of claim 13 , wherein the adjusting includes decreasing the second confidence factor with increased distance between the pressure sensor and the cylinder.

19. The method of claim 13 , wherein the adjusting includes increasing the third confidence factor during lean operation.

20. The method of claim 8 , wherein the individual cylinder torque is estimated by one of a laser torque sensor and a magnetic torque sensor coupled to the crankshaft.

Assignees

• Ford Global Tech Llc

Inventors

• Martin Douglas Raymond
• Miller Kenneth James
• Rollinger John Eric

Classifications

• F02D41/34

  with means for controlling injection timing or duration · CPC title

• F02D41/1458

  with determination means using an estimation · CPC title

• F02D41/145

  with determination means using an estimation · CPC title

• F02D41/1448

  the characteristics being an exhaust gas pressure · CPC title

• F02D41/1441

  Plural sensors · CPC title