Vehicle structural member for improved lateral loading

Patent metadata

Field	Value
Publication number	US-11220296-B2
Application number	US-201916571378-A
Country	US
Kind code	B2
Filing date	Sep 16, 2019
Priority date	Sep 16, 2019
Publication date	Jan 11, 2022
Grant date	Jan 11, 2022

Abstract

Disclosed is an apparatus for improving lateral crash pushing and distributing crash energy within a vehicle. The apparatus comprises a first frame cross member extending laterally between a left hand frame rail and a right hand frame rail of a vehicle, and a second frame cross member, aft of the first frame cross member, extending laterally between the left hand frame rail and the right hand frame rail. The apparatus further comprises an outrigger projecting outward laterally from the first frame cross member and an impact member selected from the left hand frame rail or right hand frame rail; and a connection arm projecting diagonally from a distal end of the outrigger to a connection point on the second frame cross member, beneath the impact member, such that when an impact force travels longitudinally into the outrigger, the impact force is distributed to both the first frame cross member through the outrigger and the second frame cross member through the connection arm.

First claim

What is claimed is:

1. A device comprising:
a first frame cross member extending laterally between a left hand frame rail and a right hand frame rail of a vehicle;
a second frame cross member, aft of the first frame cross member, extending laterally between the left hand frame rail and the right hand frame rail;
an outrigger projecting outward laterally from the first frame cross member and an impact member selected from the left hand frame rail or right hand frame rail; and
a connection arm projecting diagonally from a distal end of the outrigger to a connection point on the second frame cross member, beneath the impact member,
such that when an impact force travels longitudinally into the outrigger, the impact force is distributed to both the first frame cross member through the outrigger and the second frame cross member through the connection arm.

2. The device of claim 1 , wherein the outrigger is hollow.

3. The device of claim 2 , further comprising a crush-resistant element within the outrigger.

4. The device of claim 1 , wherein the outrigger is welded or bolted to the first frame cross member.

5. The device of claim 1 , wherein the connection arm is welded or bolted to the outrigger.

6. The device of claim 1 wherein the connection arm is welded or bolted to the second frame cross member.

7. The device of claim 1 , wherein the first frame cross member is welded or bolted to the left hand frame rail and the right hand frame rail.

8. The device of claim 1 , wherein the second frame cross member is welded or bolted to the left hand frame rail and the right hand frame rail.

9. The device of claim 1 , wherein the outrigger is combined with at least one of the first frame cross member and the connection arm as a single fabricated piece.

10. The device of claim 1 , further comprising the vehicle.

11. A method for improving lateral crash pushing and distributing a crash force within a vehicle, comprising:
reinforcing a left hand frame rail and a right hand frame rail of the vehicle with a first frame cross member that extends laterally between the left hand frame rail and the right hand frame rail of the vehicle;
further reinforcing the left hand frame rail and right hand frame rail with a second frame cross member, aft of the first frame cross member, that extends laterally between the left hand frame rail and the right hand frame rail;
providing an outrigger projecting outward laterally from the first frame cross member and an impact member selected from the left hand frame rail or right hand frame rail; and
connecting a distal end of the outrigger to a connection point on the second frame cross member, beneath the impact member, with a diagonally projecting connection arm,
such that when the crash force travels longitudinally into the outrigger, the crash force is distributed to both the first frame cross member through the outrigger and the second frame cross member through the connection arm.

12. The method of claim 11 , wherein the outrigger is hollow.

13. The method of claim 12 , further comprising providing a crush-resistant element within the outrigger.

14. The method of claim 11 , further comprising welding or bolting the outrigger to the first frame cross member.

15. The method of claim 11 , further comprising welding or bolting the connection arm to the outrigger.

16. The method of claim 11 further comprising welding or bolting the connection arm to the second frame cross member.

17. The method of claim 11 , further comprising welding or bolting the first frame cross member to the left hand frame rail and the right hand frame rail.

18. The method of claim 11 , further comprising welding or bolting the second frame cross member to the left hand frame rail and the right hand frame rail.

19. The method of claim 11 , wherein the outrigger is combined with at least one of the first frame cross member and the connection arm as a single fabricated piece.

20. A system for improving lateral crash pushing and distributing crash energy within a vehicle, comprising:
the vehicle;
a first frame cross member extending laterally between a left hand frame rail and a right hand frame rail of the vehicle;
a second frame cross member, aft of the first frame cross member, extending laterally between the left hand frame rail and the right hand frame rail;
a hollow outrigger projecting outward laterally from the first frame cross member and an impact member selected from the left hand frame rail or right hand frame rail;
a crush-resistant element within the hollow outrigger selected from an I-beam, a truss, or a bulkhead; and
a connection arm projecting diagonally from a distal end of the hollow outrigger to a connection point on the second frame cross member, beneath the impact member.

Assignees

• Toyota Eng & Mfg North America

Inventors

• Hammer Jeremiah T
• Tew Brian L
• Kim John P
• Clauser Mark

Classifications

• B62D21/03

  transverse members providing body support · CPC title

• B62D27/02

  rigid · CPC title

• B62D21/155 Primary

  Sub-frames or underguards · CPC title

• B62D27/065

  using screwthread (connection of crossbeam to A- pillars B62D25/147; mounting load bearing surfaces B62D21/09; securing mudguards B62D25/163; connections for synthetic parts B62D29/048) · CPC title