Bumper unit for a motor vehicle

Patent metadata

Field	Value
Publication number	US-10086784-B2
Application number	US-201715399388-A
Country	US
Kind code	B2
Filing date	Jan 5, 2017
Priority date	Jan 25, 2016
Publication date	Oct 2, 2018
Grant date	Oct 2, 2018

Abstract

The invention concerns a bumper unit for a motor vehicle, with a bumper cross-member which is connected to a vehicle structure via a crumple element. To provide a bumper unit which has optimal crash behavior on frontal impacts both with small overlap and with larger overlap, according to the invention it is provided that a deformation element is arranged on the bumper cross-member outside of the crumple element with a deformation portion running obliquely relative to a vehicle longitudinal axis X, towards and spaced from the vehicle structure. It is proposed that the deformation element has a rearward running connecting portion which is connected to the bumper cross-member and a center portion running towards the outside from the connecting portion and adjoining the deformation portion.

First claim

What is claimed is:

1. A bumper assembly comprising:
a bumper;
a crumple element connected by a connecting plate to a vehicle frame; and
a deformation element spaced from and extending longitudinally relative to the vehicle frame, the deformation element including a rearward running connection portion connected to the bumper outside the crumple element, a deformation portion disposed outside the connecting plate and running obliquely relative to a longitudinal axis, a center portion running outward from the connection portion and adjoining the deformation portion, wherein a first guide face is provided on an inside of the deformation element and extends obliquely rearward to the rear, wherein the first guide face is disposed in front of the connecting plate.

2. The bumper assembly of claim 1 wherein the deformation element is rigidly connected to the bumper.

3. The bumper assembly of claim 1 wherein the crumple element is connected to the vehicle frame by a connecting plate, wherein the deformation portion is disposed outside the connecting plate.

4. A bumper assembly comprising:
a bumper;
a crumple element;
a plate connecting the crumple element to a vehicle frame; and
a deformation element including a connection portion connected to the bumper outside the crumple element, a deformation portion outside the connecting plate and oblique to a longitudinal axis, a center portion between the connection portion and the deformation portion and contact face disposed in front of the deformation portion that extends rearwardly and outwardly.

5. The bumper assembly of claim 4 wherein the contact face is tilted towards the outside.

6. The bumper assembly of claim 1 wherein the deformation element is connected to the bumper by a fastener.

7. The bumper assembly of claim 1 wherein the deformation element is a sheet metal part.

8. The bumper assembly of claim 1 wherein the deformation element includes a tapered end.

9. A bumper assembly comprising:
a bumper;
a crumple element connecting the bumper to a vehicle frame through a connection plate; and
a deformation element connected to the bumper outside the crumple element, the deformation element extending rearward from the bumper and outside the connecting plate with a tapered end portion extending inward towards but spaced from the vehicle frame, the tapered end portion including a contact face that is contacted by a rigid barrier to drive the tapered end portion into the vehicle frame.

10. The bumper assembly of claim 9 wherein the end portion is driven rearward in a full-frontal collision without contacting the vehicle frame.

11. The bumper assembly of claim 9 wherein the deformation element includes a first portion extending rearward from the bumper, a second portion outwardly spaced from the connecting plate.

12. The bumper assembly of claim 9 wherein a length of the end portion coincides with a direction of the force, wherein deformation of the deformation element is relatively slight and the bumper deflects laterally relative to the rigid barrier thereby limiting penetration into a wheel region of the vehicle frame.

13. The bumper assembly of claim 9 wherein the contact face disposed in front of the end portion extends front to rear from inside to outside.

14. A bumper assembly comprising:
a bumper;
a crumple element connecting the bumper to a vehicle frame through a connection plate; and
a deformation element connected to the bumper and extending rearward from the bumper and outside the connection plate, a guide face on an inside portion of the deformation element extends obliquely rearward and is in front of and spaced from the connecting plate, an end portion of the deformation element spaced from and extending inward towards the vehicle frame is driven into the vehicle frame in a small overlap collision.

15. The bumper assembly of claim 14 wherein the guide face in a full-frontal collision contacts the connection plate and moves the end portion of the deformation element laterally outward.

Assignees

• Ford Global Tech Llc

Inventors

• Duffe Tobias

Classifications

• B60R19/04

  formed from more than one section {in a side-by-side arrangement} · CPC title

• B60R2019/262

  with means to adjust or regulate the amount of energy to be absorbed · CPC title

• B60R19/023 Primary

  Details · CPC title

• B60R19/34 Primary

  destroyed upon impact, e.g. one-shot type · CPC title

• B60R19/16

  having deflecting members, e.g. rollers, balls · CPC title