Methods and systems for exhaust gas recirculation system diagnostics

Patent metadata

Field	Value
Publication number	US-11215532-B2
Application number	US-202016865939-A
Country	US
Kind code	B2
Filing date	May 4, 2020
Priority date	May 4, 2020
Publication date	Jan 4, 2022
Grant date	Jan 4, 2022

Abstract

Methods and systems are provided for an EGR system reverse hose diagnostic. In one example, a method includes executing the reverse hose diagnostic in response to an EGR flowrate exceeding a threshold flow rate.

First claim

The invention claimed is:

1. A method, comprising:
executing a reverse hose diagnostic in response to an exhaust-gas recirculate (EGR) flow rate exceeding a threshold.

2. The method of claim 1 , wherein the threshold is based on a ghost flow noise.

3. The method of claim 1 , wherein executing the reverse hose diagnostic further comprises maintaining an EGR valve in an open position.

4. The method of claim 1 , further comprising determining a first hose and a second hose are not reversed in response to a positive delta pressure sensed via a delta pressure sensor.

5. The method of claim 4 , further comprising determining the first hose and the second hose are reversed in response to a negative delta pressure sensed via the delta pressure sensor.

6. A system, comprising:
an exhaust-gas recirculation (EGR) valve;
a delta pressure sensor; and
a controller with computer-readable instructions stored on non-transitory memory thereof that when executed enable the controller to:
actuate the EGR valve to an open position; and
execute a reverse hose diagnostic.

7. The system of claim 6 , wherein the instructions further enable the controller to actuate the EGR valve to the open position in response to a driver demand.

8. The system of claim 6 , wherein the delta pressure sensor is arranged downstream of the EGR valve between the EGR valve and an intake manifold.

9. The system of claim 6 , wherein the delta pressure sensor is arranged between a first hose and a second hose, wherein the first hose is upstream of the second hose relative to a direction of exhaust gas flow.

10. The system of claim 9 , wherein the instructions further enable the controller to sense a delta pressure via the delta pressure sensor during the reverse hose diagnostic, and wherein the first hose and the second hose are determined to be reversed in response to a sensed negative delta pressure.

11. The system of claim 6 , wherein the instructions further enable the controller to only execute the reverse hose diagnostic in response to an exhaust-gas recirculate flow rate exceeding a threshold.

12. The system of claim 11 , wherein the threshold is a fixed threshold based on a highest pressure value of a ghost flow noise.

13. The system of claim 11 , wherein the threshold is a dynamic value based on a current highest pressure value of a ghost flow noise.

14. The system of claim 6 , wherein the instructions further enable the controller to passively execute the reverse hose diagnostic, and wherein the EGR valve is moved to the open position based on current operating parameters.

15. The system of claim 6 , wherein the instructions further enable the controller to actively execute the reverse hose diagnostic, and wherein the EGR valve is moved to the open position intrusively.

16. The system of claim 15 , wherein the instructions further enable the controller to adjust operating parameters of an engine including one or more of a spark timing, a fuel injection timing, and a fuel injection amount.

17. A method, comprising:
determining a threshold based on a ghost flow noise;
opening an exhaust gas recirculation (EGR) valve; and
executing a reverse hose diagnostic in response to an exhaust gas recirculate flow rate exceeding the threshold.

18. The method of claim 17 , wherein opening the EGR valve is in response to a driver demand.

19. The method of claim 17 , wherein the executing further comprises sensing a delta pressure via a delta pressure sensor receiving gases from a first hose and a second hose, wherein a restriction comprising an orifice is arranged between the first hose and the second hose.

20. The method of claim 17 , further comprising executing an EGR insufficient flow diagnostic and an EGR excessive flow diagnostic in combination with the reverse hose diagnostic.

Assignees

• Ford Global Tech Llc

Inventors

• Dadam Sumanth Reddy
• Jentz Robert Roy
• Meissner Herbert Thomas

Classifications

• Y02T10/40

  Engine management systems · CPC title

• F02M26/65

  Constructional details of EGR valves · CPC title

• F02M26/47 Primary

  the characteristics being temperatures, pressures or flow rates · CPC title

• F02D41/30

  Controlling fuel injection {(F02D41/182, F02D41/24 take precedence)} · CPC title

• G01M15/106 Primary

  using pressure sensors · CPC title