Exhaust gas purification catalyst

Patent metadata

Field	Value
Publication number	US-11187129-B2
Application number	US-201816647004-A
Country	US
Kind code	B2
Filing date	Sep 11, 2018
Priority date	Sep 28, 2017
Publication date	Nov 30, 2021
Grant date	Nov 30, 2021

Abstract

An exhaust gas purification including: a base of wall flow structure having inlet side cells wherein an end on the exhaust gas inflow side is open and outlet side cells wherein an end on the exhaust gas outflow side is open, and a porous partition wall that partitions the side cells; and first and second catalyst layers disposed in the interior of the porous partition wall so as to be in contact with the side cells, wherein either of the catalyst layers contains an oxidation catalyst but does not contain a reduction catalyst, and the other contains the reduction catalyst but does not contain the oxidation catalyst; and a ratio of the lengths of the catalyst layers differs between a surface of the porous partition wall on the side in contact with the inlet side cells and a surface on the side in contact with the outlet side cells.

First claim

The invention claimed is:

1. An exhaust gas purification catalyst which is disposed in an exhaust passage of an internal combustion engine and which purifies exhaust gas emitted by the internal combustion engine, the catalyst comprising:
a base of a wall flow structure having an inlet side cell in which an end on an exhaust gas inflow side is open, an outlet side cell in which an end on an exhaust gas outflow side is open, and a porous partition wall that partitions the inlet side cell and the outlet side cell; and;
a first catalyst layer disposed in the interior of the porous partition wall, along an extension direction of the porous partition wall from the end on the exhaust gas inflow side, so as to be in contact with the inlet side cell and the outlet side cell; and
a second catalyst layer disposed in the interior of the porous partition wall, along the extension direction of the porous partition wall from the end on the exhaust gas outflow side, so as to be in contact with the inlet side cell and the outlet side cell,
wherein either one of the first catalyst layer and the second catalyst layer contains an oxidation catalyst but does not contain a reduction catalyst, and the other one contains a reduction catalyst but does not contain an oxidation catalyst; and
a ratio of the lengths of the first catalyst layer and the second catalyst layer differs between a surface of the porous partition wall on the side in contact with the inlet side cell and a surface of the porous partition wall on the side in contact with the outlet side cell.

2. The exhaust gas purification catalyst of claim 1 , wherein
the first catalyst layer contains a reduction catalyst but does not contain an oxidation catalyst, and the second catalyst layer contains an oxidation catalyst but does not contain a reduction catalyst.

3. The exhaust gas purification catalyst of claim 1 , wherein
the first catalyst layer contains an oxidation catalyst but does not contain a reduction catalyst, and the second catalyst layer contains a reduction catalyst but does not contain an oxidation catalyst.

4. The exhaust gas purification catalyst of claim 1 , wherein
taking a total length of the porous partition wall in the extension direction thereof as 100%, the first catalyst layer is disposed, on a surface of the porous partition wall on the side in contact with the inlet side cell, over a length of 40% to 75% of the total length of the porous partition wall.

5. The exhaust gas purification catalyst of claim 1 , wherein
taking a total length of the porous partition wall in the extension direction thereof as 100%, the second catalyst layer is disposed, on a surface of the porous partition wall on the side in contact with the outlet side cell, over a length of 35% to 70% of the total length of the porous partition wall.

6. The exhaust gas purification catalyst of claim 1 , wherein
the whole surface of the porous partition wall on the side in contact with the inlet side cell and the whole surface of the porous partition wall on the side in contact with the outlet side cell are each covered with at least either one of the first catalyst layer and the second catalyst layer.

7. The exhaust gas purification catalyst of claim 1 , wherein
the first catalyst layer is disposed so that the length thereof in the extension direction of the porous partition wall decreases gradually from the surface of the porous partition wall on the side in contact with the inlet side cell towards the surface of the porous partition wall on the side in contact with the outlet side cell; and
the second catalyst layer is disposed so that the length thereof in the extension direction of the porous partition wall increases gradually from the surface of the porous partition wall on the side in contact with the inlet side cell towards the surface of the porous partition wall on the side in contact with the outlet side cell.

8. The exhaust gas purification catalyst of claim 1 , wherein
the internal combustion engine is a gasoline engine.

Assignees

• Cataler Corp
• Toyota Motor Co Ltd

Inventors

• Nomura Yasutaka
• Inoda Satoru
• Miyoshi Naoto
• Sato Akemi

Classifications

• B01D2255/9155

  Wall flow filters · CPC title

• B01D53/9468

  in different layers · CPC title

• B01J23/63

  with rare earths or actinides · CPC title

• F01N2510/0682

  having a discontinuous, uneven or partially overlapping coating of catalytic material, e.g. higher amount of material upstream than downstream or vice versa · CPC title

• F01N3/035

  with catalytic reactors · CPC title