Expansion device, three-dimensional image forming system, expansion method of thermally-expandable sheet, and recording medium

Patent metadata

Field	Value
Publication number	US-11186017-B2
Application number	US-201816002344-A
Country	US
Kind code	B2
Filing date	Jun 7, 2018
Priority date	Jun 20, 2017
Publication date	Nov 30, 2021
Grant date	Nov 30, 2021

Abstract

An expansion device includes: an irradiation unit configured to irradiate a thermally-expandable sheet with light; a movement unit configured to relatively move the thermally-expandable sheet and the irradiation unit; an air-blowing unit configured to cool the irradiation unit by blowing air to the irradiation unit; and a control unit configured to execute a distension process of distending the thermally-expandable sheet by causing the irradiation unit to emit light while relatively moving the thermally-expandable sheet and the irradiation unit by the movement unit, wherein the control unit controls the air-blowing unit to stop or weaken blowing air toward the irradiation unit while the irradiation unit is caused to emit light in the distension process.

First claim

What is claimed is:

1. An expansion device comprising:
an irradiation unit configured to irradiate a thermally-expandable sheet with light;
a movement unit configured to relatively move the thermally-expandable sheet and the irradiation unit;
an air-blowing unit configured to cool the irradiation unit by blowing air to the irradiation unit, wherein the air-blowing unit is provided at a higher level in the expansion device than the irradiation unit;
a ventilation unit configured to discharge air from inside the expansion device to outside the expansion device, wherein the ventilation unit is provided at a lower level in the expansion device than the irradiation unit; and
a control unit configured to execute a distension process to distend the thermally-expandable sheet by controlling the irradiation unit to emit light while relatively moving the thermally-expandable sheet and the irradiation unit by the movement unit,
wherein the control unit is configured to control the air-blowing unit to stop or weaken blowing of the air toward the irradiation unit while the irradiation unit emits light in the distension process.

2. The expansion device according to claim 1 , wherein the irradiation unit and the air-blowing unit are fixed in position with respect to each other, in an arrangement such that air flow generated by the air-blowing unit is directed toward the irradiation unit.

3. The expansion device according to claim 2 , further comprising:
a reflection plate arranged above the irradiation unit,
wherein the air-blowing unit is fixed above the irradiation unit and the reflection plate is positioned between the air-blowing unit and the irradiation unit.

4. The expansion device according to claim 1 , wherein the control unit is configured to, after executing the distension process, control the irradiation unit to stop emitting light, and then, control the air-blowing unit to start blowing air.

5. The expansion device according to claim 4 , wherein:
the movement unit is configured to move the irradiation unit along the thermally-expandable sheet, and
the control unit is configured to execute the distension process while moving the irradiation unit in a first direction by the movement unit, and is configured to control the air-blowing unit to blow air while moving the irradiation unit in a second direction opposite to the first direction by the movement unit.

6. The expansion device according to claim 4 , wherein the control unit is configured to drive the ventilation unit while controlling the air-blowing unit to blow air such that outside air, supplied by the air-blowing unit, is ventilated inside the expansion device and is discharged to outside the expansion device by the ventilation unit.

7. The expansion device according to claim 1 , wherein the control unit is configured to control the ventilation unit so as to stop or weaken ventilation by the ventilation unit while the irradiation unit emits light in the distension process.

8. The expansion device according to claim 1 , wherein:
the thermally-expandable sheet is distended by being heated to a prescribed temperature or higher in the distension process, and
the control unit is configured to dry the thermally-expandable sheet by controlling the irradiation unit to emit light while relatively moving the thermally-expandable sheet and the irradiation unit by the movement unit such that the thermally-expandable sheet is maintained at a temperature lower than the prescribed temperature.

9. The expansion device according to claim 8 , wherein the control unit is configured to, after drying the thermally-expandable sheet, control the irradiation unit to stop emitting light, and then, control the air-blowing unit to start blowing air.

10. The expansion device according to claim 1 , wherein the control unit is configured to execute a preheating process of preliminarily heating the irradiation unit by causing the irradiation unit to emit light before executing the distension process, to lower a temperature of the irradiation unit to a preset temperature by controlling the irradiation unit to stop emitting light, and is configured to then control the air-blowing unit to start blowing air after executing the preheating process.

11. A three-dimensional image forming system comprising:
the expansion device according to claim 1 ; and
a printing device configured to print a light-to-heat conversion layer, which converts the light emitted from the irradiation unit into heat, on a front or back face of the thermally-expandable sheet,
wherein the control unit is configured to execute the distension process to distend a portion of the thermally-expandable sheet on which the light-to-heat conversion layer is printed by causing the irradiation unit to emit light while relatively moving the thermally-expandable sheet on which the light-to-heat conversion layer is printed by the printing device and the irradiation unit.

12. The expansion device according to claim 1 , wherein the control unit is configured to control the air-blowing unit and the ventilation unit to discharge the air inside the expansion device to the outside of the expansion device while the irradiation unit is controlled to not emit light.

13. The expansion device according to claim 1 , wherein the movement unit moves the irradiation unit, and moves the air-blowing unit together with the irradiation unit.

14. An expansion device comprising:
a lamp that emits light;
a first fan whose arrangement position with respect to the lamp is fixed and which is arranged such that air flow from the first fan is directed toward the lamp, wherein the first fan is provided at a higher level in the expansion device than the lamp;
a second fan configured to discharge air from inside the expansion device to outside the expansion device, wherein the second fan is provided at a lower level in the expansion device than the lamp; and
a processor that controls the expansion device to:
move the lamp relative to a thermally-expandable sheet and to irradiate the thermally-expandable sheet with the light of the lamp for a predetermined period; and
start generating the air flow from the first fan after a lapse of the predetermined period.

15. The expansion device according to claim 14 , wherein the processor further controls the expansion device to stop or weaken light emission from the lamp after the lapse of the predetermined period.

16. The expansion device according to claim 14 , wherein the predetermined period is a period during which the thermally-expandable sheet is distended by causing the lamp to emit light while relatively moving the thermally-expandable sheet and the lamp or a period during which a front face of the thermally-expandable sheet is dried by emitting light to an extent that the thermally-expandable sheet is not distended while relatively moving the thermally-expandable sheet and the lamp.

17. An expansion device to expand at least part of a thermally-expandable sheet, the expansion device comprising:
light-emitting means for emitting light to the thermally-expandable sheet;
moving means for relatively moving the thermally-expandable sheet and the light-emitting means;
air-blowing means for cooling the light-emitting means by blowing air to the light-emitting means; and
control means for (i) executing a distension process to distend the thermally-expandable sheet by causing the light-emitting means to emit light while relatively moving the thermally-expandable sheet and the light-emitting means by the moving means, (ii) causing the air-blowing means to stop or weak

Assignees

• Casio Computer Co Ltd

Inventors

• Ushigome Youichi
• Saito Minoru

Classifications

• B29C35/0805

  using electromagnetic radiation · CPC title

• B29C44/60

  Measuring, controlling or regulating · CPC title

• B41M5/0047

  by ink-jet printing · CPC title

• B29C44/022

  Foaming unrestricted by cavity walls, e.g. without using moulds or using only internal cores · CPC title

• B29C44/3415 Primary

  Heating or cooling · CPC title