Exhaust system

Patent metadata

Field	Value
Publication number	US-11156142-B2
Application number	US-202016736021-A
Country	US
Kind code	B2
Filing date	Jan 7, 2020
Priority date	Jan 8, 2019
Publication date	Oct 26, 2021
Grant date	Oct 26, 2021

Abstract

An exhaust system for an internal combustion engine includes an oxidation catalytic converter unit (12) with a first catalytic converter housing with a first housing axis (A1). An SCR catalytic converter unit (18) has a second catalytic converter housing (20), with a second housing axis (A2). A mixer housing (16) has an upstream connection area (24) adjoining a downstream end (26) of the first catalytic converter housing (14) and has a downstream connection area (28) adjoining an upstream end (30) of the second catalytic converter housing. A mixer (48) is carried in the mixer housing. A reactant release device (56) at the mixer housing releases reactant into a reactant-receiving duct (72) of the mixer. The mixer housing includes a first housing part (36) forming the upstream connection area (24) and a second housing part (38) forming the downstream connection area together with the first housing part.

First claim

What is claimed is:

1. An exhaust system for an internal combustion engine, comprising:
an oxidation catalytic converter unit with a first catalytic converter housing elongated in a direction of a first housing axis;
an SCR catalytic converter unit with a second catalytic converter housing elongated in a direction of a second housing axis;
a mixer housing being connected to a downstream end of the first catalytic converter housing with an upstream connection area and being connected to an upstream end of the second catalytic converter housing with a downstream connection area;
a mixer arranged in the mixer housing and carried by the mixer housing; and
a reactant release device carried on the mixer housing for releasing reactant into a reactant-receiving duct of the mixer,
wherein the mixer housing comprises a first housing part forming the entire upstream connection area and a second housing part connected to the first housing part and forming the downstream connection area together with the first housing part.

2. The exhaust system in accordance with claim 1 , wherein:
the first housing part has a first connection edge area;
the second housing part has a second connection edge area; and
one of the first connection edge area and the second connection edge area extends over the other of the first connection edge area and the second connection edge area on an outer side of the housing part having the other of the first connection edge area and the second connection edge area.

3. The exhaust system in accordance with claim 1 , wherein:
the upstream connection area has an upstream connection edge area extending over the first catalytic converter housing on the outer side thereof; or
the downstream connection area has a downstream connection edge area extending over the second catalytic converter housing on an outer side thereof, wherein a first partial area of the downstream connection edge area is provided at the first housing part and a second partial area of the downstream connection edge area is provided at the second housing part; or
the upstream connection area has an upstream connection edge area extending over the first catalytic converter housing on the outer side thereof and the downstream connection area has a downstream connection edge area extending over the second catalytic converter housing on an outer side thereof, wherein a first partial area of the downstream connection edge area is provided at the first housing part and a second partial area of the downstream connection edge area is provided at the second housing part.

4. The exhaust system in accordance with claim 3 , wherein the first partial area and the second partial area of the downstream connection edge area extend around the second catalytic converter housing in a circumferential direction in relation to the second housing axis to an essentially equal extent.

5. The exhaust system in accordance with claim 1 , wherein the second housing axis is located in a connection plane, connecting the first housing part to the second housing part or extends parallel to the connection plane, connecting the first housing part to the second housing part.

6. The exhaust system in accordance with claim 1 , wherein the first housing axis extends sloped at an angle different from 90° in relation to a connection plane, connecting the first housing part to the second housing part.

7. The exhaust system in accordance with claim 6 , wherein the first housing axis is sloped away from the second housing axis in relation to the connection plane at an angle in the range of 93° to 100°.

8. The exhaust system in accordance with claim 1 , wherein the mixer housing has a carrier wall area extending essentially parallel to the first housing axis and has a transition wall area extending from the carrier wall area in a direction away from the downstream connection area.

9. The exhaust system in accordance with claim 8 , wherein
the first housing part has a first connection edge area;
the second housing part has a second connection edge area;
one of the first connection edge area and the second connection edge area extends over the other of the first connection edge area and the second connection edge area on an outer side of the housing part having the other of the first connection edge area and the second connection edge area; and
the transition wall area extends from the carrier wall area essentially at right angles to the first housing axis to the second connection edge area.

10. The exhaust system in accordance with claim 1 , further comprising a guide element fixed at the mixer housing, the guide element guiding the exhaust gas stream leaving the downstream end of the first catalytic converter housing in a direction of the mixer.

11. The exhaust system in accordance with claim 10 , wherein the guide is element fixed at the mixer housing.

12. The exhaust system in accordance with claim 1 , wherein the first housing part and the second housing part are provided as shaped sheet metal parts and are connected to one another by welding.

13. The exhaust system in accordance with claim 1 , wherein:
the mixer comprises a disk mixer body with an essentially plate-shaped first mixer body part and with an essentially plate-shaped second mixer body part connected to the first mixer body part;
a bulge is formed in at least one of the mixer body parts disposing the reactant-receiving duct extending essentially in a reactant main injection direction; and
at least one bulge is formed in at least one of the mixer body parts for providing a reactant release duct extending away from the reactant-receiving duct.

14. The exhaust system in accordance with claim 13 , wherein two bulges are formed in at least one of the mixer body parts for providing two reactant release ducts extending from the reactant-receiving duct in mutually opposite directions.

15. The exhaust system in accordance with claim 13 , wherein the plate-shaped mixer body is carried at the second housing part essentially at right angles to the first housing axis.

16. The exhaust system in accordance with claim 1 , wherein:
the upstream connection area of the mixer housing is connected to the downstream end of the first catalytic converter housing;
the downstream connection area of the mixer housing is connected to the upstream end of the second catalytic converter housing.

17. The exhaust system in accordance with claim 1 , wherein:
the mixer is directly supported by, and directly connected to, the mixer housing.

18. The exhaust system in accordance with claim 1 , wherein:
the first housing part of the mixer housing forms an entirety of the upstream connection area.

19. An exhaust system for an internal combustion engine, comprising:
an oxidation catalytic converter unit with a first catalytic converter housing elongated in a direction of a first housing axis;
an SCR catalytic converter unit with a second catalytic converter housing elongated in a direction of a second housing axis;
a mixer housing adjoining a downstream end of the first catalytic converter housing with an upstream connection area and adjoining an upstream end of the second catalytic converter housing with a downstream connection area;
a mixer arranged in the mixer housing and carried at the mixer housing; and
a reactant release device carried on the mixer housing for releasing reactant into a reactant-receiving duct of the mixer,
wherein the mixer housing comprises a first housing part forming the upstream connection area and a second housing part

Assignees

• Eberspaecher Exhaust Tech Gmbh
• Purem GmbH

Inventors

• Kurpejovic Enver
• Palinkas Marc
• Wolf Thomas
• Yenugula Krishna Siva Prasad Reddy
• Hass Ruben

Classifications

• F01N3/2892 Primary

  Exhaust flow directors or the like, e.g. upstream of catalytic device · CPC title

• B01F25/423

  by means of elements placed in the receptacle for moving or guiding the components · CPC title

• B01F2025/931

  Flow guiding elements surrounding feed openings, e.g. jet nozzles · CPC title

• B01F23/213

  by spraying or atomising of the liquids · CPC title

• B01F25/4521

  the components being pressed through orifices in elements, e.g. flat plates or cylinders, which obstruct the whole diameter of the tube · CPC title