Crowning forming method and crowning forming apparatus

Patent metadata

Field	Value
Publication number	US-11135666-B2
Application number	US-201816199373-A
Country	US
Kind code	B2
Filing date	Nov 26, 2018
Priority date	Dec 26, 2017
Publication date	Oct 5, 2021
Grant date	Oct 5, 2021

Abstract

A tooth shape of the first tooth-shaped die part is formed have a constant tooth width from an upper end to a lower end and to correspond to a tooth width of a part in which a desired crowning has been produced. A tooth shape of the second tooth-shaped die part is formed to have a constant tooth width from an upper end to a lower end and to correspond to a tooth width of a central part, which is a part other than the part in which the desired crowning has been produced. A crowning forming method includes the steps of: forming a tooth shape on an outer circumference of the material by the tooth shape of the first tooth-shaped die part; and pressing the central part of the tooth shape of the material against the tooth shape of the inner circumference of the second tooth-shaped die part.

First claim

What is claimed is:

1. A crowning forming method in which a desired crowning is formed in a tooth shape formed on an outer circumference of an annular material by a cylindrical die, wherein
the cylindrical die comprises a first tooth-shaped die part and a second tooth-shaped die part, a tooth shape of the first tooth-shaped die part being formed on an inner circumference to have a constant tooth width from an upper end part of the first tooth-shaped die part to a lower end part of the first tooth-shaped die part and to correspond to a tooth width of a part of the annular material in which the desired crowning has been produced, and a tooth shape of the second tooth-shaped die part being formed on an inner circumference to have a constant tooth width from an upper end part of the second tooth-shaped die part to a lower end part of the second tooth-shaped die part and to correspond to a tooth width of a central part of the annular material, which is a part of the annular material other than the part of the annular material in which the desired crowning has been produced, the method comprising:
forming a tooth shape on an outer circumference of the annular material by the tooth shape of the inner circumference of the first tooth-shaped die part; and
moving the annular material in which the tooth shape is formed into the second tooth-shaped die part, and pressing an inner circumferential surface of the annular material outwardly in such a way that a diameter of the central part of the annular material is greater than the diameter of each of upper and lower end parts of the annular material, thereby pressing the central part of the tooth shape of the annular material against the tooth shape of the inner circumference of the second tooth-shaped die part,
wherein the tooth shape of the first tooth-shaped die part is formed to be smaller than the tooth shape of the second tooth-shaped die part.

2. The crowning forming method according to claim 1 , further comprising:
arranging a cylindrical mandrel in a center of the cylindrical die, and
inserting the annular material into the mandrel,
wherein the pressing forms a tooth-shaped crowning on the outer circumference of the annular material when the annular material is positioned around the mandrel.

3. The crowning forming method according to claim 2 , further comprising:
inserting a rod-like part having a tip end side formed in a tapered shape into the cylindrical mandrel, the mandrel being configured in such a way that a first diameter of a first portion of the mandrel that corresponds to a central part of the second tooth-shaped die part becomes larger than a second diameter of each of second and third portions of the mandrel that correspond to upper and lower end parts of the second tooth-shaped die part, and
pressing the rod-like part into a tip end side of the mandrel such that the first diameter of the first portion of the mandrel is increased by the tapered shape of the rod-like part, thereby increasing the diameter of the central part of the annular material such that the central part of the annular material extends radially outward with respect to each of the upper and lower end parts of the annular material.

4. A crowning forming method in which a desired crowning is formed in a tooth shape formed on an outer circumference of an annular material by first and second tooth-shaped die parts, wherein
a tooth shape of the first tooth-shaped die part being formed on an inner circumference to have a constant tooth width from an upper end part of the first tooth-shaped die part to a lower end part of the first tooth-shaped die part and to correspond to a tooth width of a part of the annular material in which the desired crowning has been produced,
a tooth shape of the second tooth-shaped die part being formed on an inner circumference to have a constant tooth width from an upper end part of the second tooth-shaped die part to a lower end part of the second tooth-shaped die part and to correspond to a tooth width of a central part of the annular material, which is a part of the annular material other than the part of the annular material in which the desired crowning has been produced, the method comprising:
forming a tooth shape on an outer circumference of the annular material by the tooth shape of the inner circumference of the first tooth-shaped die part; and
moving the annular material in which the tooth shape is formed into the second tooth-shaped die part, and pressing an inner circumferential surface of the annular material outwardly in such a way that a diameter of the central part of the annular material is greater than a diameter of each of upper and lower end parts of the annular material, thereby pressing the central part of the tooth shape of the annular material against the tooth shape of the inner circumference of the second tooth-shaped die part,
wherein the tooth shape of the first tooth-shaped die part is formed to be smaller than the tooth shape of the second tooth-shaped die part.

Assignees

• Toyota Motor Co Ltd

Inventors

• Suzuki Toshitaka
• Endoh Takeshi

Classifications

• B21J5/08

  Upsetting · CPC title

• F16H55/17

  Toothed wheels (worm wheels F16H55/22; chain wheels F16H55/30) · CPC title

• B21K1/30

  with gear-teeth · CPC title

• B21J5/02

  Die forging; Trimming by making use of special dies {; Punching during forging} · CPC title

• F16H55/088

  with corrections on tip or foot of the teeth, e.g. addendum relief for better approach contact · CPC title