Article of footwear and method of manufacturing an article of footwear

Patent metadata

Field	Value
Publication number	US-11129441-B2
Application number	US-201916423616-A
Country	US
Kind code	B2
Filing date	May 28, 2019
Priority date	May 30, 2018
Publication date	Sep 28, 2021
Grant date	Sep 28, 2021

Abstract

An article of footwear includes an upper and a strobel stitched to the upper at a series of stitches disposed in stitch holes that extend through the strobel. The strobel and the upper define a foot-receiving cavity with an inner surface of the strobel disposed at the foot-receiving cavity. A midsole is secured to the upper and an outer surface of the strobel is disposed at the midsole. The stitch holes are obstructed such that the stitch holes are not exposed to both the midsole and the foot-receiving cavity. Accordingly, when a flowable polymeric material is injected in a mold cavity to form the midsole with the lower portion of the upper and the strobel in the mold cavity, the stitch holes will not provide a path for entry of the flowable polymeric material into the foot-receiving cavity. A method of manufacturing an article of footwear is disclosed.

First claim

What is claimed is:

1. An article of footwear comprising:
an upper;
a strobel stitched to the upper at a series of stitches disposed in stitch holes that extend through the strobel; wherein the strobel and the upper define a foot-receiving cavity with an inner surface of the strobel disposed at the foot-receiving cavity; and
a midsole secured to the upper and with an outer surface of the strobel directly secured to the midsole; wherein:
the stitch holes are obstructed such that the stitch holes are not exposed to both the midsole and the foot-receiving cavity;
the strobel includes a first layer and a second layer;
the first layer includes the inner surface disposed at the foot-receiving cavity;
the second layer includes the outer surface directly secured to the midsole; and
the second layer comprises a material that inhibits a flowable polymeric material from penetrating the second layer.

2. The article of footwear of claim 1 , wherein the first layer is a textile.

3. The article of footwear of claim 1 , wherein the article of footwear is characterized by the absence of an insole.

4. The article of footwear of claim 1 , further comprising:
a gasket secured to the outer surface of the strobel, extending over the stitch holes, and configured to seal the stitch holes.

5. The article of footwear of claim 4 , wherein:
the series of stitches borders a perimeter of the strobel in a forefoot region, a midfoot region, and a heel region of the strobel; and
the gasket extends over stitch holes in the heel region and the midfoot region.

6. The article of footwear of claim 5 , wherein the gasket further extends over stitch holes in the forefoot region.

7. The article of footwear of claim 5 , wherein a medial portion of the gasket extends over the stitch holes at a medial side of the strobel and a lateral portion of the gasket extends over the stitch holes at a lateral side of the strobel.

8. The article of footwear of claim 7 , wherein the outer surface of the strobel is exposed to the midsole between the medial portion of the gasket and the lateral portion of the gasket.

9. The article of footwear of claim 4 , wherein:
the gasket has an inner surface contacting the strobel and extending over the stitch holes; and
the gasket includes an adhesive on the inner surface of the gasket.

10. The article of footwear of claim 4 , wherein:
the gasket is a flat, elongated strip with a U-shaped heel portion, a medial arm portion extending forward from the U-shaped heel portion, and a lateral arm portion extending forward from the U-shaped heel portion;
the medial arm portion and the lateral arm portion terminate rearward of a foremost extent of the strobel; and
at least some of stitch holes at which the strobel is stitched to the upper are forward of the medial arm portion and the lateral arm portion and are exposed to the midsole at the outer surface of the strobel.

11. The article of footwear of claim 1 , wherein:
the inner surface of the strobel directly abuts an inner surface of the upper along a periphery of the strobel to define a peripheral flange; and
the stitch holes extend through the peripheral flange from the outer surface of the strobel to the outer surface of the upper and are displaced from the foot-receiving cavity.

12. The article of footwear of claim 4 , wherein the gasket is between the outer surface of the strobel and an inner surface of the midsole.

13. An article of footwear comprising:
an upper;
a strobel stitched to the upper at a series of stitches disposed in stitch holes that extend through the strobel; wherein the strobel and the upper define a foot-receiving cavity with an inner surface of the strobel disposed at the foot-receiving cavity;
a midsole secured to the upper and with an outer surface of the strobel disposed at the midsole; wherein the stitch holes are obstructed such that the stitch holes are not exposed to both the midsole and the foot-receiving cavity; and
a gasket secured to the outer surface of the strobel, extending over the stitch holes, and configured to seal the stitch holes;
wherein:
the gasket is a flat, elongated strip with a U-shaped heel portion, a medial arm portion extending forward from the U-shaped heel portion, and a lateral arm portion extending forward from the U-shaped heel portion;
the medial arm portion and the lateral arm portion terminate rearward of a foremost extent of the strobel; and
at least some of stitch holes at which the strobel is stitched to the upper are forward of the medial arm portion and the lateral arm portion and are exposed to the midsole at the outer surface of the strobel.

14. The article of footwear of claim 13 , wherein:
the strobel includes a first layer and a second layer;
the first layer includes the inner surface disposed at the foot-receiving cavity;
the second layer includes the outer surface disposed at the midsole; and
the second layer comprises a material that inhibits a flowable polymeric material from penetrating the second layer.

15. The article of footwear of claim 14 , wherein the first layer is a textile.

16. The article of footwear of claim 13 , wherein the article of footwear is characterized by the absence of an insole.

17. An article of footwear comprising:
an upper;
a strobel stitched to the upper at a series of stitches disposed in stitch holes that extend through the strobel; wherein the strobel and the upper define a foot-receiving cavity with an inner surface of the strobel disposed at the foot-receiving cavity; and
a midsole secured to the upper and with an outer surface of the strobel disposed at the midsole; wherein the stitch holes are obstructed such that the stitch holes are not exposed to both the midsole and the foot-receiving cavity;
wherein:
the inner surface of the strobel directly abuts an inner surface of the upper along a periphery of the strobel to define a peripheral flange;
the stitch holes extend through the peripheral flange from the outer surface of the strobel to the outer surface of the upper and are displaced from the foot-receiving cavity;
the strobel includes a first layer and a second layer;
the first layer includes the inner surface of the strobel and is disposed at the foot-receiving cavity;
the second layer includes the outer surface of the strobel; and
the second layer comprises a material that inhibits a flowable polymeric material from penetrating the second layer.

Assignees

• Nike Inc

Inventors

• Calle Juan M
• Ploem Steven

Classifications

• B29D35/062

  using means to bond the moulding material to the preformed uppers · CPC title

• B29D35/061

  by injection moulding · CPC title

• B29D35/122

  Soles · CPC title

• A43B9/08

  Turned footwear · CPC title

• A43B9/02

  Footwear stitched or nailed through · CPC title