Disc brake for a commercial vehicle and brake pad set

Patent metadata

Field	Value
Publication number	US-11125286-B2
Application number	US-201715844194-A
Country	US
Kind code	B2
Filing date	Dec 15, 2017
Priority date	Jun 15, 2015
Publication date	Sep 21, 2021
Grant date	Sep 21, 2021

Abstract

A disc brake includes a brake caliper that engages over a brake disc and is designed as a sliding caliper. The disc brake has two brake pads which are located in the brake caliper, can be moved in opposite directions and each of which has a pad backing plate with a friction lining secured thereon. An action-side or application-side brake pad of the two brake pads can be pressed against the brake disc by a brake application device with the aid of at least one brake plunger. The brake also includes at least one restoring device, by which the brake caliper can be returned after a displacement and release of the brakes caused by a braking action. The restoring device has a spreading device which engages on the brake pads lying opposite one another and which acts with an identical force in opposition to the respective application direction. The spreading device includes spring-loaded spreading elements, each engaging on its respective pad backing plate. The spreading device is located in the central opening and the spreading elements engage directly or indirectly, outside the friction linings, on at least two contact regions of the brake pads, the regions facing each other at a distance from the center. Each contact region has a contact surface and a support surface, on which surfaces the spreading elements are movably located.

First claim

What is claimed is:

1. A disc brake for a commercial vehicle, comprising:
a brake caliper which engages over a brake disc and which is in the form of a sliding caliper and which is fastened to a positionally static brake carrier and which has a central opening over the brake disc,
two brake pads which are arranged in the brake caliper and which are movable in opposite directions and which have in each case one pad carrier plate and one friction pad fastened thereto and of which an action-side or application-side brake pad can be pressed against the brake disc by way of an application device via at least one brake plunger, and
at least one resetting device by which the brake caliper can be reset after a braking-induced displacement and release of the brake,
wherein
the at least one resetting device has a spreading device which engages on the opposite brake pads and which acts equally counter to the respective application direction and which has resilient spreading elements which engage on the respective pad carrier plate,
the spreading device is arranged in the central opening,
the spreading elements engage, outside the friction pads, directly or indirectly on at least two abutment regions, arranged spaced apart from one another relative to the center, of the brake pads, the abutment regions have in each case one abutment surface and one bearing surface on which the spreading elements are movably arranged,
the spreading elements are spring arms, of which in each case two bear against an associated pad carrier plate, wherein the spring arms are connected to one another in the central region of the opening,
the spring arms are connected to a retaining bow which is attached to the brake carrier,
the retaining bow is connected to two brake carrier horns which delimit a pad slot, the retaining bow being of C-shaped form with two mutually oppositely situated end limbs and with a center limb, and
the end limbs have in each case one fastening section which is inserted into and fastened in receptacles, which correspond to the fastening section, in the respective brake carrier horn.

2. The disc brake as claimed in claim 1 , wherein the spreading elements, proceeding from a central region in the center of the opening, extend from the inside outward to the abutment regions arranged spaced apart from one another with respect to the center.

3. The disc brake as claimed in claim 2 , wherein the spreading elements, proceeding from a central region in the center of the opening, extend from the inside outward to the abutment regions arranged uniformly spaced apart from one another with respect to the center.

4. The disc brake as claimed in claim 3 , wherein the central region of the opening extends, to both sides of a virtual center of the opening, approximately parallel to the plane of the brake disc over a length in a range from 30 to 50% of a longitudinal axis of the opening.

5. A disc brake for a commercial vehicle, comprising:
a brake caliper which engages over a brake disc and which is in the form of a sliding caliper and which is fastened to a positionally static brake carrier and which has a central opening over the brake disc,
two brake pads which are arranged in the brake caliper and which are movable in opposite directions and which have in each case one pad carrier plate and one friction pad fastened thereto and of which an action-side or application-side brake pad can be pressed against the brake disc by way of an application device via at least one brake plunger, and
at least one resetting device by which the brake caliper can be reset after a braking-induced displacement and release of the brake,
wherein
the at least one resetting device has a spreading device which engages on the opposite brake pads and which acts equally counter to the respective application direction and which has resilient spreading elements which engage on the respective pad carrier plate,
the spreading device is arranged in the central opening,
the spreading elements engage, outside the friction pads, directly or indirectly on at least two abutment regions, arranged spaced apart from one another relative to the center, of the brake pads, the abutment regions have in each case one abutment surface and one bearing surface on which the spreading elements are movably arranged,
the spreading elements are spring arms, of which in each case two bear against an associated pad carrier plate, wherein the spring arms are connected to one another in the central region of the opening,
the spring arms are connected to a retaining bow which is attached to the brake carrier,
the retaining bow is connected to two brake carrier horns which delimit a pad slot, the retaining bow being of C-shaped form with two mutually oppositely situated end limbs and with a center limb,
the spring arms are formed as two pairs of spring arms, wherein the pairs are arranged opposite one another in a transverse direction of the opening such that they are fastened by way of inner ends, which point toward the center of the opening, to the retaining bow, wherein their outer free ends interact with the pad carrier plate of the brake pads, and
the inner ends of each pair of spring arms are connected in each case to a hood-shaped connector, wherein the hood-shaped connectors are bent around a central section of the retaining bow and are attached rotatably and displaceably to the central section, which has a circular cross section.

6. The disc brake as claimed in claim 5 , wherein each spring arm is formed, at the end, with a thrust section which, in its longitudinal direction, is formed with an elongated hole which is a guide section of the spring arm of the spreading device.

7. The disc brake as claimed in claim 6 , wherein each thrust section lies in each case on the respective bearing surface of the respective pad carrier plate, wherein the elongated holes of each thrust section interact in each case with the respective abutment surface of the pad carrier plate.

8. The disc brake as claimed in claim 7 , further comprising:
a pin fixedly connected to the pad carrier plate at each respective bearing surface, the pin being configured to interact with the respective elongated hole of the respective spring arm guide section,
wherein the respective bearing surfaces run in each case tangentially with respect to the brake disc and lie in a plane.

9. A brake pad set, comprising:
at least two brake pads with in each case one pad carrier plate and with a friction pad attached to the pad carrier plate, the at least two brake pads being configured to be installed into a brake caliper of disc brake, and
a spreading device configured to be arranged in a central opening of the brake caliper and to engage opposite ones of the at least two brake pads and acts equally counter to respective brake pad application directions, the spreading device having resilient spreading elements configured to engage on the respective pad carrier plate,
wherein
the pad carrier plates have, outside the friction pads and on one side in a center region or at at least two abutment regions arranged spaced apart from one another relative to the central region, in each case one abutment surface and one bearing surface,
the spreading elements are configured to engage, outside the friction pads, directly or indirectly on respective ones of the at least two abutment regions of the brake pads,
the spreading elements are spring arms, of which in each case two bear against the respective pad carrier plate, wherein the spring arms are connected to one another in the central region of the spreading device,
the spring arms are connected to a retaining bow configured to be located on a brake carrier of the disc brake, and
the re

Assignees

• Knorr Bremse Systeme Fuer Nutzfahrzeuge Gmbh

Inventors

• Fricke Jens
• Rguichi Abdelaziz
• Eichler Thomas
• Krause Oliver
• Klingner Matthias
• Peschel Michael
• Schoefberger Tobias
• Adamczyk Philipp
• Schoenauer Manfred

Classifications

• F16D65/54

  by means of direct linear adjustment · CPC title

• F16D65/183

  with force-transmitting members arranged side by side acting on a spot type force-applying member · CPC title

• F16D65/16

  arranged in or on the brake · CPC title

• F16D65/0977

  Springs made from sheet metal · CPC title

• F16D65/097 Primary

  Resilient means interposed between pads and supporting members {or other brake parts} · CPC title