Method for mitigating passive intermodulation using roofing material with polymeric and metal layers

Patent metadata

Field	Value
Publication number	US-11124677-B2
Application number	US-202016994284-A
Country	US
Kind code	B2
Filing date	Aug 14, 2020
Priority date	Nov 28, 2016
Publication date	Sep 21, 2021
Grant date	Sep 21, 2021

Abstract

Materials and methods for mitigating passive intermodulation. A membrane for reducing passive intermodulation includes a first polymeric layer, a second polymeric layer, and a continuous metal layer encapsulated between the first and second polymeric layers. A self-adhesive radio frequency barrier tape includes a waterproof polymeric top layer, a metal-containing layer adhered by an adhesive layer to the polymeric top layer, a pressure sensitive adhesive layer adhered to the metal-containing layer, and a release liner on a bottom surface of the pressure sensitive adhesive layer. A method of mitigating passive intermodulation includes passing a probe over an area of interest, the probe being sensitive to an intermodulation frequency of interest, and identifying a suspected source of passive intermodulation when the amplitude of the probe output exceeds a threshold at the frequency of interest. The method further includes covering the suspected passive intermodulation source with a radio frequency barrier material.

First claim

What is claimed is:

1. A method of mitigating passive intermodulation, the method comprising:
covering a suspected source of passive intermodulation with a radio frequency barrier material configured to mitigate passive intermodulation, wherein the suspected source of passive intermodulation is on or in a roof, and wherein the radio frequency barrier material is a roofing membrane comprising a first polymeric layer, a second polymeric layer, and a metal layer encapsulated between the first and second polymeric layers;
wherein the first and second polymeric layers comprise one or more materials selected from the group of materials consisting of thermoplastic polyolefin (TPO), ethylene propylene diene monomer (EPDM), and polyvinyl chloride (PVC);
and wherein at least one of the first polymeric layer and the second polymeric layer comprises a fire retardant.

2. The method of claim 1 , wherein the radio frequency barrier material is a temporary radio frequency barrier material, and the method further comprises:
verifying that the temporary radio frequency barrier material achieves a reduction in passive intermodulation; and
replacing the temporary radio frequency barrier material with a permanent radio frequency barrier material.

3. The method of claim 1 , wherein the metal layer is deposited on a plastic sheet, and the metal layer and the plastic sheet are encapsulated between the first and second polymeric layers.

4. The method of claim 1 , wherein the roofing membrane is self-adhesive.

5. The method of claim 1 , wherein the roofing membrane has an overall thickness of between 0.020 and 0.25 inches.

6. A membrane for reducing passive intermodulation, comprising:
a first polymeric layer;
a second polymeric layer; and
a metal layer encapsulated between the first and second polymeric layers;
wherein the first and second polymeric layers comprise one or more materials selected from the group of materials consisting of thermoplastic polyolefin (TPO), ethylene propylene diene monomer (EPDM), and polyvinyl chloride (PVC);
wherein the membrane is a roofing membrane;
and wherein at least one of the first polymeric layer and the second polymeric layer comprises a fire retardant.

7. The membrane of claim 6 , wherein the metal layer is a layer of aluminum.

8. The membrane of claim 7 , wherein the layer of aluminum has a thickness between 10 and 100 nanometers.

9. The membrane of claim 6 , wherein the metal layer has a thickness of at least 1 micron.

10. The membrane of claim 6 , wherein the metal layer comprises aluminum vapor deposited on a film, and wherein the aluminum and the film are encapsulated between the first and second polymeric layers.

Assignees

• Johns Manville

Inventors

• Bell Thomas
• Griffin Christopher
• Heaps Jacob
• Hazy Joel

Classifications

• B32B11/046

  of synthetic resin · CPC title

• B32B2255/12

  on paper layer · CPC title

• B32B11/10

  next to a fibrous or filamentary layer · CPC title

• C09J7/20

  characterised by their carriers · CPC title

• C09J2423/166

  in the substrate · CPC title