Mineral fiber forming device

Patent metadata

Field	Value
Publication number	US-11117827-B2
Application number	US-201816166774-A
Country	US
Kind code	B2
Filing date	Oct 22, 2018
Priority date	Jul 16, 2012
Publication date	Sep 14, 2021
Grant date	Sep 14, 2021

Abstract

A mineral fiber forming device including: a centrifuge configured to rotate about a rotation axis, the centrifuge including an annular wall pierced by a plurality of orifices, the axis of symmetry of the annular wall being the rotation axis; a first annular inductor configured to heat a top part of the annular wall; a second annular inductor configured to heat a bottom part of the annular wall. The device makes it possible to increase its energy efficiency and very greatly reduce, even cancel altogether, its carbon dioxide emission level.

First claim

The invention claimed is:

1. A mineral fiber forming device for producing an insulating product comprising:
a molten glass feeding system configured to supply molten glass,
a hollow shaft having a top end coupled to the molten glass feeding system so as to receive the molten glass,
a centrifuge coupled to a bottom end of the hollow shaft so that the molten glass flows into the hollow shaft until the molten glass arrives into the centrifuge when the device is in operation, the hollow shaft having a same axis of symmetry as the centrifuge, the centrifuge being configurated to rotate about a rotation axis, the centrifuge comprising an annular wall pierced by a plurality of orifices, an axis of symmetry of the annular wall being the rotation axis, and the annular wall having a height,
a first annular inductor positioned above a top part of the annular wall and configured to heat the top part of the annular wall,
a second annular inductor positioned below a bottom part of the annular wall and configured to heat the bottom part of the annular wall,
a conveyor configured to receive and convey mineral fibers,
a first blowing ring configured to blow air on the mineral fibers that are about to leave through the plurality of orifices in the annular wall so as to drive them to the conveyor, wherein a temperature gradient is provided over the height of the annular wall of the centrifuge, and
a second blowing ring configured to blow air on an area of the centrifuge situated above the annular wall, the cooperation of the first and second blowing rings creating an area of turbulences in proximity to the annular wall of the centrifuge, said area of turbulences allowing for an additional drawing of the mineral fibers that are about to leave through the plurality of orifices in the annular wall.

2. The device as claimed in claim 1 , wherein the first blowing ring comprises a plurality of concentric air outlets creating an area of turbulences in proximity to the annular wall of the centrifuge, said area of turbulences allowing for an additional drawing of the mineral fibers that are about to leave through the plurality of orifices in the annular wall.

3. The device as claimed in claim 1 , wherein the first and second annular inductors are connected in series or in parallel or are powered independently of one another.

4. The device as claimed in claim 1 , further comprising an internal burner suitable for use on starting up the mineral fiber forming device.

5. The device as claimed in claim 1 , wherein the centrifuge comprises a bottom.

6. The device as claimed in claim 1 , wherein the centrifuge does not comprise a bottom and comprises a basket.

7. The device as claimed in claim 1 , further comprising a mineral fiber gluing ring situated under the centrifuge.

8. The device as claimed claim 1 , wherein the orifices of the annular wall have a diameter of 0.5 mm or less.

9. The device as claimed claim 1 , wherein the annular wall has a number of orifices of at least 5000.

10. The device as claimed claim 1 , wherein the axis of symmetry is vertical.

11. The device as claimed claim 1 , further comprising a web and a tulip that are positioned between the hollow shaft and the centrifuge.

12. The device as claimed claim 11 , wherein the first annular inductor is positioned close to the web.

13. The device as claimed in claim 1 , wherein the first annular inductor has an inner radius less than an inner radius of the annular wall and an outer radius that is greater than an outer radius of the annular wall.

14. A mineral fiber forming device for producing an insulating product comprising:
a molten glass feeding system configured to supply molten glass,
a hollow shaft having a top end coupled to the molten glass feeding system so as to receive the molten glass,
a centrifuge coupled to a bottom end of the hollow shaft so that the molten glass flows into the hollow shaft until the molten glass arrives into the centrifuge when the device is in operation, the hollow shaft having a same axis of symmetry as the centrifuge, the centrifuge being configurated to rotate about a rotation axis, the centrifuge comprising an annular wall pierced by a plurality of orifices, an axis of symmetry of the annular wall being the rotation axis, and the annular wall having a height,
a first annular inductor positioned above a top part of the annular wall and configured to heat the top part of the annular wall,
a second annular inductor positioned below a bottom part of the annular wall and configured to heat the bottom part of the annular wall,
a conveyor configured to receive and convey mineral fibers,
a first blowing ring configured to blow air on the mineral fibers that are about to leave through the plurality of orifices in the annular wall so as to drive them to the conveyor,

wherein a temperature gradient is provided over the height of the annular wall of the centrifuge,
wherein the device comprises at least two first concentric blowing rings of different diameters, the cooperation of the first blowing rings creating an area of turbulences in proximity to the annular wall of the centrifuge, said area of turbulences allowing for an additional drawing of the mineral fibers that are about to leave through the plurality of orifices in the annular wall.

Assignees

• Saint Gobain Isover

Inventors

• Chakroun Mohamed

Classifications

• C03B37/048

  Means for attenuating the spun fibres, e.g. blowers for spinner cups · CPC title

• C03B37/04 Primary

  by using centrifugal force {, e.g. spinning through radial orifices; Construction of the spinner cups therefor (bonder application C03C25/00)} · CPC title

• Y02P40/57

  Improving the yield, e-g- reduction of reject rates · CPC title