Mineral fiber forming device

Patent metadata

Field	Value
Publication number	US-10138156-B2
Application number	US-201314415368-A
Country	US
Kind code	B2
Filing date	Jul 15, 2013
Priority date	Jul 16, 2012
Publication date	Nov 27, 2018
Grant date	Nov 27, 2018

Abstract

A mineral fiber forming device including: a centrifuge configured to rotate about a rotation axis, the centrifuge including an annular wall pierced by a plurality of orifices, the axis of symmetry of the annular wall being the rotation axis; a first annular inductor configured to heat a top part of the annular wall; a second annular inductor configured to heat a bottom part of the annular wall. The device makes it possible to increase its energy efficiency and very greatly reduce, even cancel altogether, its carbon dioxide emission level.

First claim

The invention claimed is:

1. A mineral fiber forming device comprising:
a centrifuge configured to rotate about a rotation axis, the centrifuge comprising an annular wall pierced by a plurality of orifices, the axis of symmetry of the annular wall being the rotation axis;
a first annular inductor positioned above a top part of the annular wall and configured to heat the top part of the annular wall;
a second annular inductor positioned below a bottom part of the annular wall and configured to heat the bottom part of the annular wall;
a first blowing ring configured to blow air on the mineral fibers that are about to leave through the plurality of orifices in the annular wall to drive them in a downward direction, the first blowing ring being positioned at a same height along the rotation axis as the first annular inductor; and
a second blowing ring positioned above the annular wall and configured to blow air on an area of the centrifuge situated above the annular wall, the second blowing ring being positioned closer to the rotation axis in a radial direction than the first annular inductor,
wherein the first annular inductor and the second annular inductor are positioned so as to heat the annular wall such that a temperature gradient is provided over a height of the annular wall of the centrifuge.

2. The device as claimed in claim 1 , wherein the first and second blowing rings are positioned such that cooperation of the first and second blowing rings creates an area of turbulences in proximity to the annular wall of the centrifuge, the area of turbulences allowing for an additional drawing of the mineral fibers that are about to leave through the plurality of orifices in the annular wall.

3. The device as claimed in claim 1 , further comprising at least two first concentric blowing rings that are configured to blow air on the mineral fibers that are about to leave through the plurality of orifices in the annular wall, each of the first concentric blowing rings having a different diameter, cooperation of the first blowing rings creating an area of turbulences in proximity to the annular wall of the centrifuge, the area of turbulences allowing for an additional drawing of the mineral fibers that are about to leave through the plurality of orifices in the annular wall.

4. The device as claimed in claim 1 , wherein the first blowing ring comprises a plurality of concentric air outlets creating an area of turbulences in proximity to the annular wall of the centrifuge, the area of turbulences allowing for an additional drawing of the mineral fibers that are about to leave through the plurality of orifices in the annular wall.

5. The device as claimed in claim 1 , wherein the first and second annular inductors are connected in series or in parallel or are powered independently of one another.

6. The device as claimed in claim 1 , further comprising an internal burner positioned inside of the centrifuge and configured to be used on starting up the mineral fiber forming device.

7. The device as claimed in claim 1 , wherein the centrifuge comprises a bottom.

8. The device as claimed in claim 1 , further comprising a mineral fiber gluing ring situated under the centrifuge.

9. A method for forming mineral fibers by internal centrifuging, implementing the device as claimed in claim 1 , in which the material to be turned into fiber is poured into the centrifuge, and the first annular inductor and the second annular inductor are positioned so as to heat the annular wall such that a temperature gradient is provided over a height of the annular wall of the centrifuge.

10. The device as claimed in claim 1 , wherein the plurality of orifices includes between 5,000 and 25,000 orifices in the annular wall.

11. The device as claimed in claim 1 , wherein orifices of the plurality of orifices have a diameter of between 0.2 mm and 0.5 mm.

12. The device as claimed in claim 1 , wherein the first annular inductor and the second annular inductor are powered independently such that the temperature gradient is generated by setting the power to the first annular inductor to be different than the power to the second annular inductor.

13. The device as claimed in claim 1 , wherein the first annular inductor and the second annular inductor are arranged in series or in parallel so as to be powered together.

14. The device as claimed in claim 1 , wherein the centrifuge is heated only by the first annular inductor and the second annular inductor such that no heater is positioned within the centrifuge.

15. The device as claimed in claim 1 , wherein the device does not include an annular combustion burner.

16. The device as claimed in claim 1 , wherein the first annular inductor and the second annular inductor are the only heaters external to the annular wall that heat the annular wall such that the device does not include an annular combustion burner to heat the annular wall.

17. The device as claimed in claim 1 , wherein the centrifuge includes a web positioned above the annular wall and the second blowing ring is positioned directly above the web to blow air directly on the web.

18. The device as claimed in claim 17 , wherein the second blowing ring is positioned to blow air vertically downward toward the web.

Assignees

• Saint Gobain Isover

Inventors

• Chakroun Mohamed

Classifications

• Y02P40/57

  Improving the yield, e-g- reduction of reject rates · CPC title

• C03B37/048

  Means for attenuating the spun fibres, e.g. blowers for spinner cups · CPC title

• C03B37/04 Primary

  by using centrifugal force {, e.g. spinning through radial orifices; Construction of the spinner cups therefor (bonder application C03C25/00)} · CPC title