Heat treatable coated glass pane

Patent metadata

Field	Value
Publication number	US-11091391-B2
Application number	US-201816012338-A
Country	US
Kind code	B2
Filing date	Jun 19, 2018
Priority date	Aug 16, 2013
Publication date	Aug 17, 2021
Grant date	Aug 17, 2021

Abstract

A method of manufacturing a coated glass pane comprising the following steps in sequence
a) providing a glass substrate, b) depositing by chemical vapour deposition (CVD) at least one CVD coating on a surface of the glass substrate using titanium tetraisopropoxide (TTIP) as a precursor, and c) depositing by physical vapour deposition (PVD) at least one PVD coating on said at least one CVD coating.

First claim

The invention claimed is:

1. A heat treated coated glass pane manufactured by the method comprising the following steps in sequence:
a) providing a glass substrate;
b) depositing by chemical vapour deposition (CVD) one or more layers on a surface of the glass substrate to form a CVD coating, said one or more layers forming the CVD coating comprising at least one layer comprising doped or undoped titanium oxide; and
wherein the at least one layer comprising titanium oxide is deposited using titanium tetraisopropoxide (TTIP) as a precursor; and
c) depositing by physical vapour deposition (PVD) at least one PVD layer on said at least one CVD coating to form a PVD coating; and
d) heat-treating the coated glass pane to a temperature at or above the softening point of the glass substrate, followed by cooling to toughen the coated glass pane; and
wherein the at least one layer comprising titanium oxide and deposited using titanium tetraisopropoxide as precursor is in direct contact with the at least one PVD layer.

2. A heat treated coated glass pane comprising:
a) a glass substrate,
b) at least one coating on a surface of the glass substrate, wherein said coating comprises at least one crystalline layer based on a titanium oxide deposited by chemical vapour deposition (CVD), wherein a major surface of said at least one crystalline layer that is furthest from the glass substrate has an arithmetical mean height of the surface value, Sa, of at most 3 nm, and
c) at least one further coating deposited by physical vapour deposition (PVD), said at least one further coating located on and in contact with said at least one coating, wherein said at least one further coating comprises at least one functional layer based on a reflective metal,
wherein the at least one crystalline layer based on a titanium oxide has been deposited using titanium tetraisopropoxide (TTIP) as a precursor.

3. The pane according to claim 2 , wherein said major surface of said at least one crystalline layer that is furthest from the glass substrate has an arithmetical mean height of the surface value, Sa, of at most 1 nm.

4. The pane according to claim 2 , wherein said major surface of said at least one crystalline layer that is furthest from the glass substrate has an arithmetical mean height of the surface value, Sa, of at most 0.7 nm.

5. The pane according to claim 2 , wherein the at least one further coating further comprises at least one layer based on a dielectric material deposited between the at least one coating on a surface of the glass substrate and the at least one functional layer.

6. A multiple glazing unit comprising at least one pane according to claim 2 .

7. The pane according to claim 2 , wherein the at least one crystalline layer based on a titanium oxide has a thickness of at least 5 nm but at most 60 nm.

8. The pane according to claim 2 , wherein the CVD coating further comprises at least one layer based on the group selected from: a silicon oxide, doped or undoped tin oxide or zinc oxide, or a mixture of any of these materials.

9. The pane according to claim 2 , wherein said at least one functional layer is a silver-based functional layer.

10. The pane according to claim 2 , wherein said at least one further coating comprises a lower anti-reflection layer located between the glass substrate and the at least one functional layer, and an upper anti-reflection layer located above the at least one functional layer.

11. The pane according to claim 2 , wherein said at least one further coating comprises at least one layer based on doped or undoped NiCr, Ti, Zn, Zr, Sn, Nb, ITO, TiOx, ZnxSnyOz, ZnO, SnOx, ZnxAlxOz, AINx, SiNx, SixAlyNz or mixtures thereof.

12. The pane according to claim 10 , wherein the lower anti-reflection layer comprises at least a combination of one or more of the following layers:
a base layer based on titanium oxide, silicon oxide, silicon oxycarbide, silica, silicon oxynitride, doped tin oxide, undoped tin oxide, doped zinc oxide, undoped zinc oxide, or a mixture thereof;
a layer based on a metal oxide of Zn and Sn and/or an oxide of Sn;
a separation layer based on a metal oxide and/or an (oxi)nitride of Si and/or an (oxi)nitride of Al and/or alloys thereof; and
a top layer based on an oxide of Zn.

13. The pane according to claim 10 , wherein the upper anti-reflection layer comprises at least a combination of one or more of the following layers:
a layer based on an oxide of NiCr;
a layer based on an oxide of Zn and/or an oxide of Ti;
a layer based on an (oxi)nitride of Si, and/or an (oxi)nitride of Al, and/or alloys thereof, and/or an oxide of Al, Si, Ti, and/or Zr; and
a layer based on a metal oxide of Zn and Sn and/or an oxide of Sn.

14. The pane according to claim 2 wherein following heat treatment the coated glass comprises a sheet resistance which decreases by 5.3% compared to the sheet resistance of the glass pane prior to heat treatment.

Assignees

• Pilkington Group Ltd

Inventors

• Goodwin Clare Jane
• Cheetham Kieran James
• Edwards Angharad Naomi
• Ridealgh John Andrew

Classifications

• C03C17/36

  at least one coating being a metal · CPC title

• C03C17/3644

  the metal being silver · CPC title

• C03C17/3681 Primary

  the multilayer coating being used in glazing, e.g. windows or windscreens · CPC title

• C23C16/405

  of refractory metals or yttrium · CPC title

• C23C14/18

  on other inorganic substrates · CPC title