Methods and systems for operating an adjustable pre-chamber

Patent metadata

Field	Value
Publication number	US-11085402-B1
Application number	US-202016837845-A
Country	US
Kind code	B1
Filing date	Apr 1, 2020
Priority date	Apr 1, 2020
Publication date	Aug 10, 2021
Grant date	Aug 10, 2021

Abstract

Methods and systems are provided for an engine having a pre-chamber ignition system. In one example, a method may include adjusting a valve coupled between a pre-chamber of an engine cylinder and a main chamber of the engine cylinder between a fully open position and a fully closed position based on whether pre-chamber ignition is desired or direct spark ignition is desired. In this way, the engine may be operated with direct spark ignition during conditions when pre-chamber combustion has reduced stability without including additional spark plugs and air injectors.

First claim

The invention claimed is:

1. A method, comprising:
adjusting a valve coupled between a pre-chamber of an engine cylinder and a main chamber of the engine cylinder between an open position and a closed position based on at least one engine operating parameters;
operating with pre-chamber ignition comprising: when the valve is in the closed position, igniting an air-fuel mixture in the pre-chamber via a spark from a spark plug coupled to the pre-chamber, the ignited air-fuel mixture in the pre-chamber further igniting an air-fuel mixture in the main chamber; and
operating with spark ignition comprising: when the valve is in the open position, igniting an air-fuel mixture in the main chamber via the spark from the spark plug.

2. The method of claim 1 , wherein the closed position is a fully closed position and includes a valve head of the valve in direct contact with a valve seat that at least partially divides the pre-chamber and the main chamber, and the open position is a fully open position that includes the valve head lifted from the valve seat.

3. The method of claim 2 , wherein the valve seat includes a plurality of openings that fluidically couple the pre-chamber and the main chamber.

4. The method of claim 2 , wherein the valve seat includes a plurality of grooves, each groove of the plurality of grooves forming a channel between the valve head and the valve seat that fluidically couples the pre-chamber and the main chamber when the valve is in the closed position.

5. The method of claim 1 , wherein the at least one engine operating parameter includes an engine load, and adjusting the valve between the open position and the closed position based on the at least one engine operating parameter includes:
adjusting the valve to the closed position responsive to the engine load exceeding a threshold load; and
adjusting the valve to the open position responsive to the engine load decreasing below the threshold load.

6. The method of claim 1 , wherein the at least one engine operating parameter includes an engine temperature, and adjusting the valve between the open position and the closed position based on the at least one engine operating parameter includes:
adjusting the valve to the closed position responsive to the engine temperature exceeding a threshold temperature; and
adjusting the valve to the open position responsive to the engine temperature decreasing below the threshold temperature.

7. The method of claim 6 , wherein adjusting the valve to the open position responsive to the engine temperature decreasing below the threshold temperature includes adjusting the valve to the open position responsive to a cold start condition, prior to commencing combustion in the engine cylinder.

8. The method of claim 1 , wherein the engine cylinder includes a spark plug coupled in the pre-chamber and no other spark plugs, and the method further comprises:
determining a desired timing for actuating the spark plug using a pre-chamber ignition calibration responsive to adjusting the valve to the closed position;
determining the desired timing for actuating the spark plug using a direct spark ignition calibration, different than the pre-chamber ignition calibration, responsive to adjusting the valve to the open position; and
actuating the spark plug at the desired timing.

9. The method of claim 1 , wherein the engine cylinder includes a first fuel injector coupled to the pre-chamber and a second fuel injector coupled to the main chamber, the first fuel injector and the second fuel injector coupled to a same high pressure fuel rail, and the method further comprises:
injecting fuel in each of the pre-chamber and the main chamber by actuating the high pressure fuel rail.

10. A method for an engine, comprising:
transitioning between operating in a first ignition mode and a second ignition mode by adjusting a cross-sectional flow area between a pre-chamber of a cylinder and a main chamber of the cylinder via a valves;
operating in the first ignition mode includes igniting a first air-fuel mixture in the pre-chamber via an ignition spark from a spark plug coupled within the pre-chamber to produce a pre-chamber combustion event, the pre-chamber combustion event igniting a second air-fuel mixture in the main chamber; and
operating in the second ignition mode includes:
igniting a shared air-fuel mixture diffused throughout the pre-chamber and the main chamber via the ignition spark from the spark plug, and
opening a throttle positioned in an intake of the engine compared with operating in the first ignition mode.

11. The method of claim 10 , wherein the cross-sectional flow area is smaller while operating in the first ignition mode than while operating in the second ignition mode.

12. The method of claim 11 , wherein transitioning between operating in the first ignition mode and the second ignition mode includes:
transitioning from operating in the first ignition mode to operating in the second ignition mode by adjusting the valve from a fully closed position to a fully open position responsive to at least one of an engine temperature decreasing below a threshold engine temperature and the engine load decreasing below a threshold engine load; and
transitioning from operating in the second ignition mode to operating in the first ignition mode by adjusting the valve from the fully open position to the fully closed position responsive to at least one of the engine temperature increasing above the threshold engine temperature and the engine load increasing above the threshold engine load.

13. The method of claim 12 , wherein, in the fully closed position, a valve head of the valve is in direct, face-sharing contact with a valve seat forming a wall separating the pre-chamber and the main chamber, the valve seat including a plurality of flow passages between the pre-chamber and the main chamber, and, in the fully open position, the valve head is not in direct, face-sharing contact with the valve seat.

14. A system, comprising:
an engine including a cylinder, the cylinder including a pre-chamber and a main chamber;
a spark plug coupled to the pre-chamber;
a poppet valve positioned at least partially within the pre-chamber, a valve seat for the poppet valve coupled between the pre-chamber and the main chamber; and
a controller storing executable instructions in non-transitory memory that, when executed, cause the controller to:
actuate the poppet valve to a fully closed position and operate with pre-chamber ignition, including igniting an air-fuel mixture in the pre-chamber via a spark from the spark plug, the ignited air-fuel mixture in the pre-chamber further igniting an air-fuel mixture in the main chamber, responsive to conditions for operating with pre-chamber ignition; and
actuate the poppet valve to a fully open position and operate with spark ignition, including igniting an air-fuel mixture in the main chamber directly via the spark from the spark plug, responsive to conditions for operating with spark ignition.

15. The system of claim 14 , wherein:
the valve seat includes a central opening through which the poppet valve extends and a plurality of orifices arranged radially around the central opening;
the pre-chamber is fluidically coupled to the main chamber via only the plurality of orifices when the poppet valve in the fully closed position; and
the pre-chamber is fluidically coupled to the main chamber via the plurality of orifices and the central opening when the poppet valve is in the fully open position.

16. The system of claim 14 , further comprising an electro-hydraulic sys

Assignees

• Ford Global Tech Llc

Inventors

• Vroman Dennis

Classifications

• F02D41/401

  Controlling injection timing (F02D41/402 takes precedence) · CPC title

• F02B19/12 Primary

  with positive ignition (engines with non-timed positive ignition, and with incandescent chambers F02B9/08) · CPC title

• F02B19/1019

  with only one pre-combustion chamber (F02B19/1004 take precedence) · CPC title

• F02B19/1004

  details of combustion chamber, e.g. mounting arrangements · CPC title

• Y02T10/40

  Engine management systems · CPC title