Electric brake system and controlling method thereof

Patent metadata

Field	Value
Publication number	US-11084480-B2
Application number	US-201916296077-A
Country	US
Kind code	B2
Filing date	Mar 7, 2019
Priority date	Mar 8, 2018
Publication date	Aug 10, 2021
Grant date	Aug 10, 2021

Abstract

An embodiment provides an electric brake system including a hydraulic pressure supplier configured to produce hydraulic pressure of oil using rotation force of a motor; a hydraulic circuit configured to convey hydraulic pressure discharged from the hydraulic pressure supplier to a wheel cylinder; a motor position sensor configured to measure a position of the motor; a motor current sensor configured to measure a current of the motor; and a controller configured to determine whether there is a leak in the hydraulic circuit based on the measured position and current of the motor, and determine a circuit that has a leak based on the measured position and current of the motor when it is determined to have a leak in the hydraulic circuit.

First claim

What is claimed is:

1. An electric brake system comprising:
a hydraulic pressure supplier configured to produce hydraulic pressure of oil using rotation force of a motor;
a plurality of hydraulic circuits, each of the hydraulic circuits configured to convey hydraulic pressure discharged from the hydraulic pressure supplier to at least one wheel cylinder corresponding to each of the hydraulic circuits;
a motor position sensor configured to measure a position of the motor;
a motor current sensor configured to measure a current of the motor; and
a controller configured to:
determine a rotation angle of the motor based on the measured position,
determine whether there is a leak in at least one of the hydraulic circuits based on a ratio of the rotation angle of the motor to the of the current of the motor, and
determine which one of the plurality of hydraulic circuits has the leak based on the ratio of the rotation angle of the motor to the current of the motor.

2. The electric brake system of claim 1 , wherein the controller is configured to determine a stiffness coefficient of the system based on the ratio of the rotation angle of the motor to the current of the motor, and determine that there is the leak in the at least one of the hydraulic circuits when the stiffness coefficient is equal to or less than a first threshold.

3. The electric brake system of claim 2 , wherein the controller is configured to determine the stiffness coefficient of the system based on the rotation angle of the motor and torque of the motor.

4. The electric brake system of claim 2 , wherein the hydraulic circuits comprise:
a first hydraulic circuit configured to convey hydraulic pressure discharged from the hydraulic pressure supplier to a first wheel cylinder installed on at least one first wheel; and
a second hydraulic circuit configured to convey hydraulic pressure discharged from the hydraulic pressure supplier to a second wheel cylinder installed on at least one second wheel,
wherein the first hydraulic circuit comprises one or more first inlet valves configured to control the flow of hydraulic pressure discharged from the hydraulic pressure supplier, and
wherein the second hydraulic circuit comprises one or more second inlet valves configured to control the flow of hydraulic pressure discharged from the hydraulic pressure supplier.

5. The electric brake system of claim 4 , wherein the controller is configured to close the one or more first inlet valves of the first hydraulic circuit, when the stiffness coefficient is equal to or less than the first threshold.

6. The electric brake system of claim 5 , wherein the controller is configured to determine whether the stiffness coefficient is equal to or less than a second threshold after closing the one or more first inlet valves of the first hydraulic circuit, and based on the determination, determine the first hydraulic circuit or the second hydraulic circuit to have the leak, wherein the second threshold is smaller than the first threshold.

7. The electric brake system of claim 6 , wherein the controller is configured to determine that the first hydraulic circuit has the leak, when the stiffness coefficient is greater than the second threshold.

8. The electric brake system of claim 6 , wherein the controller is configured to determine that the second hydraulic circuit has the leak when the stiffness coefficient is equal to or less than the second threshold, and close the one or more second inlet valves of the second hydraulic circuit.

9. The electric brake system of claim 6 , wherein the controller is configured to close the one or more first inlet valves included in the first hydraulic circuit determined to have the leak, and determine which wheel has the leak based on whether the stiffness coefficient exceeds a third threshold.

10. The electric brake system of claim 9 , wherein the controller is configured to determine that a wheel coupled to the one or more second inlet valves has the leak when the stiffness coefficient exceeds the third threshold, and close the one or more second inlet valves.

11. The electric brake system of claim 9 , wherein the controller is configured to determine that a wheel coupled to the one or more first inlet valves has the leak when the stiffness coefficient is equal to or less than the third threshold.

12. The electric brake system of claim 1 , wherein the controller is configured to:
calculate a stiffness coefficient of the system based on the ratio of the rotation angle of the motor to the current of the motor,
determine whether there is the leak in the at least one of the hydraulic circuits when the stiffness coefficient is equal to or less than a first threshold, and
in response to determination that there is the leak in the at least one of the hydraulic circuits, perform a leak control comprising at least one of an operation determining which hydraulic circuit among the plurality of hydraulic circuits has the leak based on the ratio of the rotation angle of the motor to the current of the motor, an operation determining which wheel among a plurality of wheels has the leak based on the ratio of the rotation angle of motor to the current of the motor, and an operation controlling opening or closing one or more inlet valves included in We hydraulic circuits.

13. A control method of an electric brake system, the control method comprising:
measuring a position of a motor of a hydraulic pressure supplier;
determining a rotation angle of the motor based on the measured position;
measuring a current of the motor;
determining whether there is a leak in at least one of a plurality of hydraulic circuits, each of the hydraulic circuits configured to covey hydraulic pressure discharged from the hydraulic pressure supplier to one or more wheel cylinders, corresponding to the current circuits, based on a ratio of the rotation angle of the motor to the current of the motor; and
determine which one of the plurality of hydraulic circuits has the leak based on the ratio of the rotation angle of the motor to the current of the motor when it is determined to have the leak in the at least one of the plurality of hydraulic circuits.

14. The control method of claim 13 , wherein the determining of whether there is the leak comprises
determining a stiffness coefficient of the system based on the ratio of the rotation angle of the motor to the current of the motor, and determining that there is the leak when the stiffness coefficient is equal to or less than a first threshold.

15. The control method of claim 14 , further comprising:
closing one or more first inlet valves of a first hydraulic circuit included in the plurality of hydraulic circuits, when the stiffness coefficient is equal to or less than the first threshold.

16. The control method of claim 15 , wherein the determining of which one of the hydraulic circuits has the leak comprises
determining whether the stiffness coefficient is equal to or less than a second threshold after closing the one or more first inlet valves of the first hydraulic circuit, and based on the determination of whether the stiffness coefficient is equal to or less than the second threshold, determining one of the first hydraulic circuit and a second hydraulic circuit, included in the plurality of hydraulic circuits, to have the leak.

17. The control method of claim 16 , wherein the determining of one of the first hydraulic circuit and the second hydraulic circuit to have the leak comprises
determining that the first hydraulic circuit has the leak when the stiffness coefficient is g

Assignees

• Mando Corp

Inventors

• Park Yulshin

Classifications

• B60T8/88

  with failure responsive means, i.e. means for detecting and indicating faulty operation of the speed responsive control means · CPC title

• B60T8/404

  Control of the pump unit · CPC title

• B60T8/3255

  Systems in which the braking action is dependent on brake pedal data · CPC title

• B60T8/4081

  Systems with stroke simulating devices for driver input (B60T8/4077 takes precedence) · CPC title

• B60T13/745 Primary

  acting on a hydraulic system, e.g. a master cylinder · CPC title