Heated running board assembly

Patent metadata

Field	Value
Publication number	US-11083051-B2
Application number	US-201816032445-A
Country	US
Kind code	B2
Filing date	Jul 11, 2018
Priority date	Jul 11, 2018
Publication date	Aug 3, 2021
Grant date	Aug 3, 2021

Abstract

An exemplary running board assembly includes a running board with a deck having a plurality of spaced-apart raised sections. The raised sections are made of a thermally conductive polymer and include an electrically conductive element configured to allow electric current to flow through the raised sections.

First claim

The invention claimed is:

1. A heated running board assembly for a motor vehicle, comprising:
a running board including a deck having a plurality of spaced-apart raised sections made of a thermally conductive polymer and including electrically conductive wires configured to be heated and to allow electric current to flow through the raised sections,
wherein each of the raised sections includes a pointed crown configured to manage water flow relative to the running board,
wherein each of the raised sections include at least one inclined surface adjacent the respective pointed crown,
wherein each of the raised sections is configured such that the pointed crown is coincident with a respective centerline thereof,
wherein each of the raised sections includes first and second opposed inclined surfaces on either side of the respective centerline,
wherein each of the raised sections is symmetrical about the respective centerline,
wherein each of the raised sections includes an electrically conductive wire embedded directly into the respective raised section, and
wherein each of the electrically conductive wires is arranged vertically beneath a respective one of the pointed crowns and laterally between respective first and second opposed inclined surfaces.

2. The heated running board assembly as recited in claim 1 , wherein the electrically conductive wires are coextruded together with the deck.

3. The heated running board assembly as recited in claim 1 , wherein the electrically conductive wires are nichrome wires.

4. The heated running board assembly as recited in claim 1 , further comprising:
a current source;
a temperature sensor; and
a thermistor, wherein the current source, temperature sensor, and the thermistor are electrically coupled to the electrically conductive wires.

5. The heated running board assembly as recited in claim 1 , wherein the raised sections are made of a thermally conductive polypropylene.

6. The heated running board assembly as recited in claim 5 , wherein the raised sections are made of a thermally conductive polypropylene and a filler, the filler being one of graphite, stainless steel, copper, graphene, carbon nanotubes, and a ceramic material.

7. The heated running board assembly as recited in claim 1 , wherein the raised sections together define an uppermost surface of the running board.

8. The heated running board assembly as recited in claim 1 , wherein the deck includes a plurality of channels between adjacent raised sections.

9. The heated running board assembly as recited in claim 8 , wherein the channels are made of an electrically insulative material.

10. The heated running board assembly as recited in claim 9 , wherein the channels are made of about 70% polypropylene and about 30% of one of glass fibers, carbon fibers, and basalt fibers.

11. The heated running board assembly as recited in claim 8 , wherein the channels lie in a plane beneath a plane defined by the uppermost surface of the raised sections.

12. The heated running board assembly as recited in claim 11 , wherein each electrically conductive wire extends through a respective one of the raised sections along the entire length of the running board.

13. The heated running board assembly as recited in claim 8 , wherein each of the channels includes an electrically conductive material and the electrically conductive wires are coated with an electrically insulative material.

14. The heated running board assembly as recited in claim 1 , wherein each of the raised sections is made of an electrically conductive polymer and each of the channels is made of an electrically insulative material.

Assignees

• Ford Global Tech Llc

Inventors

• Dellock Paul Kenneth
• Johnson Aaron Bradley
• Salter Stuart C
• Helwig Stephen Kenneth
• Mesko Jeffrey Alan

Classifications

• B60R3/002

  Running boards (for vehicle tops B60R3/005; at the sides of the vehicle for carrying loads B60R9/02) · CPC title

• B60R3/02 Primary

  Retractable steps {or ladders, e.g. movable under shock (B60R3/005 takes precedence)} · CPC title

• H05B3/146

  Conductive polymers, e.g. polyethylene, thermoplastics · CPC title

• H05B2203/014

  Heaters using resistive wires or cables not provided for in H05B3/54 · CPC title

• H05B3/32 Primary

  heating conductor mounted on insulators on a metallic frame · CPC title