Accelerators for composite cement compositions

Patent metadata

Field	Value
Publication number	US-11078400-B2
Application number	US-201716479023-A
Country	US
Kind code	B2
Filing date	Feb 22, 2017
Priority date	Feb 22, 2017
Publication date	Aug 3, 2021
Grant date	Aug 3, 2021

Abstract

Disclosed herein are methods, compositions, and systems for cementing. A method of cementing may comprise: providing a composite cement composition comprising a pozzolan, an accelerator, and water, wherein the accelerator comprises a chloride salt and a sulfate salt, wherein the composite cement composition is free of Portland cement or comprises Portland cement in an amount of about 50% by weight of cementitious components or less; and allowing the composite cement composition to set.

First claim

What is claimed is:

1. A method of cementing comprising:
providing a composite cement composition comprising:
a pozzolan,
an accelerator, and
water,

wherein the accelerator comprises sodium chloride in an amount of about 2% by weight of cementitious components and sodium sulfate in an amount of about 2% by weight of cementitious components, wherein the composite cement composition comprises Portland cement in an amount of 17% to 35% by weight of cementitious components; and
allowing the composite cement composition to set,

wherein the accelerator has a sodium chloride to sodium sulfate weight ratio of about 50:50, and wherein the accelerator is present in an amount sufficient to provide over 300% increase in compressive strength as compared to a composite cement composition with no accelerator, wherein the compressive strength is a twenty-four hour compressive strength.

2. The method of claim 1 , further comprising introducing the composite cement composition into a wellbore.

3. The method of claim 2 , wherein the composite cement composition is introduced into the wellbore using one or more pumps.

4. The method of claim 1 , further comprising mixing the composite cement composition using mixing equipment.

5. The method of claim 1 , wherein the pozzolan comprises at least one material selected from the group consisting of fly ash, silica fume, agricultural waste ash, and a natural pozzolan.

6. The method of claim 1 , wherein the composite cement composition further comprises cement kiln dust, and wherein the pozzolan comprises fly ash and rice hull ash and/or sugar cane ash.

7. The method of claim 1 , wherein the composite cement composition further comprises hydrated lime, wherein the pozzolan comprises fly ash and volcanic rock.

8. The method of claim 1 , wherein the accelerator is present in an amount of about 2% to about 4% by weight of cementitious components.

9. The method of claim 1 , wherein the composite cement composition further comprises at least one material selected from the group consisting of hydrated lime, cement kiln dust, slag cement, high alumina content cement, and gypsum cement.

10. A composite cement composition comprising:
a pozzolan;
an accelerator, wherein the accelerator comprises sodium chloride in an amount of about 2% by weight of cementitious components and sodium sulfate in an amount of about 2% by weight of cementitious components; and
water,
wherein the composite cement composition comprises Portland cement in an amount of 17% to 35% by weight of cementitious components,
wherein the accelerator has a sodium chloride to sodium sulfate weight ratio of about 50:50, and wherein the accelerator is present in an amount sufficient to provide over 300% increase in compressive strength as compared to a composite cement composition with no accelerator, wherein the compressive strength is a twenty-four hour compressive strength.

11. The composition of claim 10 , wherein the pozzolan comprises at least one material selected from the group consisting of fly ash, silica fume, agricultural waste ash, and a natural pozzolan.

12. The composition of claim 10 , wherein the composite cement composition further comprises cement kiln dust, and wherein the pozzolan comprises fly ash and rice hull ash and/or sugar cane ash.

13. The composition of claim 10 , wherein the composite cement composition further comprises hydrated lime, wherein the pozzolan comprises fly ash and volcanic rock.

14. The composition of claim 10 , wherein the accelerator is present in an amount of about 2% to about 4% by weight of cementitious components.

15. The composition of claim 10 , wherein the composite cement composition further comprises at least one material selected from the group consisting of hydrated lime, cement kiln dust, slag cement, high alumina content cement, and gypsum cement.

16. The composition of claim 10 , wherein the composite cement composition has a density of about 1 g/cm 3 to about 2 g/cm 3 .

Assignees

• Halliburton Energy Services Inc

Inventors

• Pisklak Thomas Jason
• Riggio Sean William
• Morgan Ronnie Glen
• Sodhi Thomas Singh
• Lumsden Simone E A
• Lewis Samuel J

Classifications

• C09K8/467 Primary

  containing additives for specific purposes · CPC title

• C04B2103/12

  Set accelerators · CPC title

• C04B2111/1037

  Cement free compositions, e.g. hydraulically hardening mixtures based on waste materials, not containing cement as such · CPC title

• E21B33/138

  Plastering the borehole wall; Injecting into the formation · CPC title

• C04B28/021

  Ash cements, e.g. fly ash cements (fly ash as filler C04B18/08); Cements based on incineration residues, e.g. alkali-activated slags from waste incineration (alkali-activated combustion residues as such C04B7/243; mixtures of the lime-pozzuolane type C04B28/18); Kiln dust cements · CPC title