Lost circulation treatment fluids comprising pumice and associated methods

Patent metadata

Field	Value
Publication number	US-9505972-B2
Application number	US-201414202625-A
Country	US
Kind code	B2
Filing date	Mar 10, 2014
Priority date	Mar 9, 2012
Publication date	Nov 29, 2016
Grant date	Nov 29, 2016

Abstract

Disclosed are lost circulation treatment fluids and methods of sealing lost circulation zones. Embodiments include a method of sealing a lost circulation zone. The method comprises circulating a lost circulation treatment fluid in a wellbore, wherein the lost circulation treatment fluid comprises: pumice, hydrated lime, a set retarder, and water; and allowing the lost circulation treatment fluid to set in the lost circulation zone to seal the lost circulation zone.

First claim

What is claimed is:

1. A method of sealing a lost circulation zone in a subterranean formation penetrated by a wellbore, comprising:
circulating a lost circulation treatment fluid in the wellbore, wherein the lost circulation treatment fluid comprises:
pumice,
hydrated lime,
a set retarder, and
water; and

allowing at least one portion of the lost circulation treatment fluid to enter a lost circulation zone, wherein the lost circulation zone is a section of the subterranean formation adjacent to the wellbore; and
wherein at least a portion of the lost circulation treatment fluid that does not enter the lost circulation zone is circulated to a surface, wherein said surface is an entry point of the wellbore in the subterranean formation; and
allowing the at least one portion of the lost circulation treatment fluid which enters the lost circulation zone to set; and
wherein the lost circulation treatment fluid has a shear-thinning index of less than 1 as calculated by a Herschel-Bulkley model.

2. The method of claim 1 wherein the lost circulation treatment fluid further comprises aluminum sulfate.

3. The method of claim 1 wherein the set retarder comprises at least one retarder selected from the group consisting of a phosphonic acid, a phosphonic acid derivative, a lignosulfonate, a salt, an organic acid, a carboxymethylated hydroxyethylated cellulose, a synthetic co- or ter-polymer comprising sulfonate and carboxylic acid groups, and a borate compound.

4. The method of claim 1 wherein the lost circulation treatment fluid further comprises a dispersant selected from the group consisting of a sulfonated-formaldehyde-based dispersant, a polycarboxylated ether dispersant, and any combination thereof.

5. The method of claim 1 wherein the set retarder comprises a phosphonic acid derivative, and wherein the lost circulation treatment fluid further comprises a polycarboxylated ether dispersant.

6. The method of claim 1 further comprising storing the lost circulation treatment fluid for a time period of at least about 7 days prior to the step of circulating the lost circulation treatment fluid.

7. The method of claim 1 wherein the lost circulation treatment fluid further comprises a cement set activator, and wherein the cement set activator comprises at least one cement set activator selected from the group consisting of calcium chloride, triethanolamine, sodium silicate, zinc formate, calcium acetate, sodium hydroxide, sodium sulfate, nanosilica, sodium hexametaphosphate, and any combinations thereof.

8. The method of claim 1 wherein the lost circulation treatment fluid is circulated in the wellbore while at least one other treatment fluid is present in the wellbore.

9. The method of claim 1 wherein the lost circulation treatment fluid is circulated in the wellbore while a drill string is disposed within the wellbore.

10. The method of claim 1 wherein the lost circulation treatment fluid has a density in the range of from about 8 lb/gal to about 17 lb/gal.

11. The method of claim 1 wherein the lost circulation zone is a fracture.

12. The method of claim 1 wherein the lost circulation treatment fluid is circulated back to the surface with the presence of another fluid.

13. A system for sealing a lost circulation zone in a subterranean formation, the system comprising:
a lost circulation treatment fluid for placement into the lost circulation zone comprising:
water,
pumice,
hydrated lime, and
a set retarder;

wherein the lost circulation treatment fluid has a shear-thinning index of less than 1 as calculated by a Herschel-Bulkley model;
mixing equipment capable of mixing the lost circulation treatment fluid; and
pumping equipment capable of pumping the lost circulation treatment fluid into the lost circulation zone, wherein the lost circulation zone is a section of the subterranean formation adjacent to wellbore; and
wherein the pumping equipment is capable of circulating a portion of the lost circulation treatment fluid to a surface, wherein said surface is an entry point of the wellbore in the subterranean formation.

14. The system of claim 13 further comprising a drill string disposed in a wellbore penetrating the subterranean formation.

15. The system of claim 13 wherein the lost circulation treatment fluid is circulated back to the surface with the presence of another fluid.

16. A method of sealing a lost circulation zone in a subterranean formation penetrated by a wellbore, comprising:
circulating a lost circulation treatment fluid in the wellbore, wherein the lost circulation treatment fluid comprises:
pumice,
hydrated lime,
a set retarder,
a dispersant selected from the group consisting of sulfonated-formaldehyde-based dispersant, a polycarboxylated ether dispersant, and any combination thereof,
water; and
wherein the lost circulation treatment fluid has a shear-thinning index of less than 1 as calculated by a Herschel-Bulkley model; and

allowing the lost circulation treatment fluid to set in the lost circulation zone to seal the lost circulation zone.

17. The method of claim 16 wherein the set retarder comprises at least one retarder selected from the group consisting of a phosphonic acid, a phosphonic acid derivative, a lignosulfonate, a salt, an organic acid, a carboxymethylated hydroxyethylated cellulose, a synthetic co- or ter-polymer comprising sulfonate and carboxylic acid groups, and a borate compound.

18. The method of claim 16 wherein the lost circulation treatment fluid further comprises a cement set activator, and wherein the cement set activator comprises at least one cement set activator selected from the group consisting of calcium chloride, triethanolamine, sodium silicate, zinc formate, calcium acetate, sodium hydroxide, sodium sulfate, nanosilica, sodium hexametaphosphate, and any combinations thereof.

19. The method of claim 16 wherein the lost circulation treatment fluid is circulated in the wellbore while a drill string is disposed within the wellbore.

Assignees

• Halliburton Energy Services Inc

Inventors

• Iverson Benjamin John
• Pisklak Thomas Jason
• Morgan Ronnie Glen
• Agapiou Kyriacos
• Brothers Lance Everett

Classifications

• C09K8/467

  containing additives for specific purposes · CPC title

• C04B2103/12

  Set accelerators · CPC title

• E21B33/13

  Methods or devices for cementing, for plugging holes, crevices or the like · CPC title

• C04B22/16

  containing phosphorus in the anion, e.g. phosphates · CPC title

• C09K8/487 Primary

  Fluid loss control additives; Additives for reducing or preventing circulation loss · CPC title