Driving a surgical instrument articulation

Patent metadata

Field	Value
Publication number	US-11071598-B2
Application number	US-201615374022-A
Country	US
Kind code	B2
Filing date	Dec 9, 2016
Priority date	Dec 10, 2015
Publication date	Jul 27, 2021
Grant date	Jul 27, 2021

Abstract

A robotic surgical instrument comprising: a shaft; an articulation at a distal end of the shaft for articulating an end effector, the articulation driveable by pairs of driving elements; and an instrument interface at a proximal end of the shaft, the instrument interface comprising an internal portion which is within the projected profile of the shaft and an external portion which is outside of the projected profile of the shaft, the instrument interface comprising instrument interface elements for driving pairs of driving elements, wherein a first instrument interface element engages a first pair of driving elements in the internal portion.

First claim

The invention claimed is:

1. A robotic surgical instrument comprising:
a shaft;
an articulation at a distal end of the shaft configured to articulate an end effector, the articulation comprising a first joint driveable by a first pair of driving elements, a second joint driveable by a second pair of driving elements, and a third joint driveable by a third pair of driving elements; and
an instrument interface at a proximal end of the shaft, the instrument interface comprising an internal portion which is within the projected profile of the shaft and an external portion which is outside of the projected profile of the shaft, the instrument interface comprising instrument interface elements configured to drive the pairs of driving elements, the instrument interface comprising:
a first instrument interface element which is secured to the first pair of driving elements in the internal portion;
a second instrument interface element which is secured to the second pair of driving elements in the external portion; and
a third instrument interface element which is secured to the third pair of driving elements in the external portion,
wherein the first instrument interface element is linearly displaceable through a maximum distance d 1 the second instrument interface element is linearly displaced through a maximum distance d 2 and the third instrument interface element is linearly displaceable through a maximum distance d 3 , wherein d 1 <d 2 and d 1 <d 3 .

2. A robotic surgical instrument as claimed in claim 1 , wherein between the proximal end of the shaft and the first instrument interface element, the first pair of driving elements lies wholly within the internal portion.

3. A robotic surgical instrument as claimed in claim 1 , wherein between the proximal end of the shaft and the first instrument interface element, the first pair of driving elements is wholly parallel to the longitudinal axis of the shaft.

4. A robotic surgical instrument as claimed in claim 3 , wherein each instrument interface element is configured to be driven by the drive assembly interface element.

5. A robotic surgical instrument as claimed in claim 1 , wherein the first pair of driving elements emerge from the proximal end of the shaft and engage the first instrument interface element without being constrained to move around any intermediate pulleys between the proximal end of the shaft and the first instrument interface element.

6. A robotic surgical instrument as claimed in claim 1 , wherein the first pair of driving elements is rigid with respect to the first instrument interface element such that a displacement of the first instrument interface element is transferred to the first pair of driving elements.

7. A robotic surgical instrument as claimed in claim 1 , wherein only the first instrument interface element engages the first pair of driving elements in the internal portion, the remainder of the instrument interface elements engaging their associated pairs of driving elements in the external portion.

8. A robotic surgical instrument as claimed in claim 1 , wherein the first joint permits the end effector to rotate about a first axis transverse to a longitudinal axis of the shaft.

9. A robotic surgical instrument as claimed in claim 1 , wherein the first instrument interface element is linearly displaceable along a displacement axis parallel to the longitudinal axis of the shaft.

10. A robotic surgical instrument as claimed in claim 1 , wherein the second pair of driving elements is constrained to move around a first pulley arrangement between the proximal end of the shaft and the second instrument interface element.

11. A robotic surgical instrument as claimed in claim 10 , wherein the second pair of driving elements is rigid with respect to the second instrument interface element such that a displacement of the second instrument interface element is transferred to the second pair of driving elements.

12. A robotic surgical instrument as claimed in claim 10 , wherein the end effector comprises an end effector element and the second joint permits the end effector element to rotate about a second axis transverse to the first axis.

13. A robotic surgical instrument as claimed in claim 10 , wherein the second instrument interface element is linearly displaceable along a displacement axis parallel to the longitudinal axis of the shaft.

14. A robotic surgical instrument as claimed in claim 10 , wherein the first pulley arrangement comprises a pair of pulleys, the second pair of driving elements emerging from the pair of pulleys in a direction parallel to and offset from the direction the second pair of driving elements emerges from the proximal end of the shaft.

15. A robotic surgical instrument as claimed in claim 1 , wherein the third pair of driving elements is constrained to move around a second pulley arrangement between the proximal end of the shaft and the third instrument interface element.

16. A robotic surgical instrument as claimed in claim 15 , wherein the third pair of driving elements is rigid with respect to the third instrument interface element such that a displacement of the third instrument interface element is transferred to the third pair of driving elements.

17. A robotic surgical instrument as claimed in claim 15 , wherein the end effector comprises a further end effector element and the third joint permits the further end effector element to rotate about the second axis, and wherein the third instrument interface element is linearly displaceable along a displacement axis parallel to the longitudinal axis of the shaft.

18. A robotic surgical instrument as claimed in claim 15 , wherein the second pulley arrangement comprises a pair of pulleys, the third pair of driving elements emerging from the pair of pulleys in a direction parallel to and offset from the direction the third pair of driving elements emerges from the proximal end of the shaft.

19. A robotic surgical instrument as claimed in claim 15 , wherein in one configuration of the robotic surgical instrument, the first instrument interface element, the second instrument interface element and the third instrument interface element are all centered on the same plane perpendicular to the longitudinal axis of the shaft.

20. A robotic surgical instrument as claimed in claim 19 , wherein the first instrument interface element, the second instrument interface element and the third instrument interface element are all centered on the same plane perpendicular to the longitudinal axis of the shaft in a straight configuration of the robotic surgical instrument in which the end effector is aligned with the shaft.

21. A robotic surgical instrument as claimed in claim 1 , wherein motion of the first instrument interface element is transferred to displacement of the first pair of driving elements such that one of the first pair of driving elements is displaced in a first direction and the other of the first pair of driving elements is displaced in a second opposing direction.

22. A robotic surgical instrument as claimed in claim 1 , wherein each instrument interface element is configured to engage with a drive assembly interface element of a robot arm.

Assignees

• Cmr Surgical Ltd

Inventors

• Chaplin Ben Robert
• Marshall Keith
• Phoolchund Nikki Priyam Su-Ling
• Cuthbertson Rebecca Anne

Classifications

• A61B2017/2932

  Transmission of forces to jaw members · CPC title

• A61B2034/305

  Details of wrist mechanisms at distal ends of robotic arms · CPC title

• A61B17/29

  Forceps for use in minimally invasive surgery · CPC title

• A61B2017/2901

  Details of shaft · CPC title

• A61B2017/2947

  Pivots · CPC title