Method for producing transparent ceramic,transparent ceramic, magneto-optical device and rare earth oxide powder for sintering

Patent metadata

Field	Value
Publication number	US-11067835-B2
Application number	US-201916299512-A
Country	US
Kind code	B2
Filing date	Mar 12, 2019
Priority date	Jun 4, 2014
Publication date	Jul 20, 2021
Grant date	Jul 20, 2021

Abstract

A starting material powder, which contains a rare earth oxide that is composed of terbium oxide and at least one other rare earth oxide selected from among yttrium oxide, scandium oxide and oxides of lanthanide rare earth elements (excluding terbium) and a sintering assistant that is formed of an oxide of at least one element selected from among group 2 elements and group 4 elements, is produced by having (a) terbium ions, (b) ions of at least one other rare earth element selected from among yttrium ions, scandium ions and lanthanide rare earth ions (excluding terbium ions) and (c) ions of at least one element selected from among group 2 elements and group 4 elements coprecipitate in an aqueous solution containing the components (a)-(c), then filtering and separating the coprecipitate, and subjecting the separated coprecipitate to thermal dehydration.

First claim

The invention claimed is:

1. A rare earth oxide powder for sintering containing a rare earth oxide including terbium oxide and at least one other rare earth oxide selected from among yttrium oxide, scandium oxide and oxides of lanthanide rare earth elements excluding terbium, the molar ratio of terbium oxide being at least 40 mol % and the balance being the other rare earth oxide, and a sintering aid including an oxide of at least one element selected from among Group 2 elements and Group 4 elements, the rare earth oxide powder obtained by subjecting an aqueous solution containing (a) terbium ions, (b) ions of at least one other rare earth element selected from among yttrium ions, scandium ions and lanthanide rare earth ions excluding terbium ions and (c) ions of at least one element selected from among Group 2 elements and Group 4 elements to co-precipitation of the components (a), (b) and (c), filtration and separation of the co-precipitate and thermal dehydration, wherein the rare earth oxide powder is a three-component co-precipitated raw material for producing a transparent ceramic.

2. The rare earth oxide powder for sintering of claim 1 , wherein the content of the sintering aid is at least 1.1 parts by weight and up to 5 parts by weight per 100 parts by weight of the rare earth oxide.

3. The rare earth oxide powder for sintering of claim 1 , wherein the sintering aid is an oxide of at least one element selected from among titanium, zirconium, hafnium, calcium and magnesium.

4. A transparent ceramic produced using the rare earth oxide powder for sintering of claim 1
the transparent ceramic containing a rare earth oxide including terbium oxide of the chemical formula: Tb2O3 and an oxide of at least one other rare earth element selected from among yttrium oxide, scandium oxide and oxides of lanthanide rare earth elements excluding terbium, the molar ratio of terbium oxide being at least 40 mol % and the balance being the other rare earth oxide, and a sintering aid including an oxide of at least one element selected from among Group 2 elements and Group 4 elements.

5. The transparent ceramic of claim 4 , wherein the content of the sintering aid is more than 0.5 parts by weight and up to 5 parts by weight per 100 parts by weight of the rare earth oxide.

6. The transparent ceramic of claim 4 , wherein the sintering aid is an oxide of at least one element selected from among titanium, zirconium, hafnium, calcium and magnesium.

7. The transparent ceramic of claim 4 , wherein an insertion loss at a wavelength of 1,064 nm inclusive of a reflection loss at an end face in a plane of at least 90% of a measurement surface in a thickness direction of a 10 mm-thick sample is up to 0.97 dB.

8. A magneto-optical device configured by the transparent ceramic of claim 4 .

9. A magneto-optical device comprises the transparent ceramic of claim 4 as a Faraday rotator.

10. The magneto-optical device of claim 9 , for an optical isolator for use in a wavelength region of 1,064±40 nm, wherein polarizing materials are provided on front and rear sides of the Faraday rotator.

11. The rare earth oxide powder for sintering of claim 1 , wherein the content of the sintering aid is at least 1.1 parts by weight and up to 4.8 parts by weight per 100 parts by weight of the rare earth oxide.

Assignees

• Shinetsu Chemical Co

Inventors

• Makikawa Shinji
• Aoki Shinji
• Nojima Yoshihiro

Classifications

• G02F1/09

  based on magneto-optical elements, e.g. exhibiting Faraday effect · CPC title

• C01F17/00

  Compounds of rare earth metals · CPC title

• C04B2235/9653

  Translucent or transparent ceramics other than alumina · CPC title

• G02B27/28

  for polarising (used in stereoscopes G02B30/25) · CPC title

• G02F1/093

  used as non-reciprocal devices, e.g. optical isolators, circulators (G02F1/0955 takes precedence) · CPC title