Mixture of visible light-responsive photocatalytic titanium oxide fine particles, dispersion liquid thereof, method for producing dispersion liquid, photocatalyst thin film, and member having photocatalyst thin film on surface

Patent metadata

Field	Value
Publication number	US-11059036-B2
Application number	US-201716332320-A
Country	US
Kind code	B2
Filing date	Aug 30, 2017
Priority date	Sep 12, 2016
Publication date	Jul 13, 2021
Grant date	Jul 13, 2021

Abstract

Provided are the following: a mixture of visible light-responsive photocatalytic titanium oxide fine particles which can conveniently produce a photocatalyst thin film that exhibits photocatalyst activity even with only visible light (400-800 nm) and that exhibits high transparency; a dispersion liquid of the fine particles; a method for producing the dispersion liquid; a photocatalyst thin film; and a member having the photocatalyst thin film on a surface thereof. The mixture of visible light-responsive photocatalytic titanium oxide fine particles is characterized by containing two kinds of titanium dioxide fine particles: first titanium oxide fine particles, in which a tin component and a transition metal component (excluding an iron group element component) that increases visible light response properties form a solid solution, and second titanium oxide fine particles, in which an iron group element component and a chromium group element component form a solid solution.

First claim

The invention claimed is:

1. A visible light-responsive photocatalytic titanium oxide fine particle mixture comprising:
a first type of titanium oxide fine particle containing in solid solution a tin constituent and a transition metal constituent (exclusive of an iron-group element constituent) that increases visible light responsiveness; and
a second type of titanium oxide fine particle containing in solid solution an iron-group element constituent and a chromium-group element constituent, wherein the chromium-group element constituent contained in solid solution in the second type of titanium oxide fine particle is at least one member selected from the group consisting of a chromium constituent, a molybdenum constituent, and a tungsten constituent.

2. The visible light-responsive photocatalytic titanium oxide fine particle mixture of claim 1 , wherein a weight ratio between the first type of titanium oxide fine particle and the second type of titanium oxide fine particle is from 99 to 0.01, and the weight ratio is expressed as (weight of the first type of titanium oxide fine particle)/(weight of the second type of titanium oxide fine particle).

3. The visible light-responsive photocatalytic titanium oxide fine particle mixture of claim 1 or 2 , wherein the amount of the tin constituent included in the first type of titanium oxide fine particle, expressed as a molar ratio with titanium (Ti/Sn), is from 1 to 1,000.

4. The visible light-responsive photocatalytic titanium oxide fine particle mixture of claim 1 , wherein the transition metal constituent contained in solid solution in the first type of titanium oxide fine particle is at least one member selected from the group consisting of vanadium, chromium, manganese, niobium, molybdenum, rhodium, antimony, tungsten and cerium.

5. The visible light-responsive photocatalytic titanium oxide fine particle mixture of claim 4 , wherein the transition metal constituent contained in solid solution in the first type of titanium oxide fine particle is at least one member selected from the group consisting of molybdenum, tungsten and vanadium.

6. The visible light-responsive photocatalytic titanium oxide fine particle mixture of claim 5 , wherein the amount of the molybdenum or tungsten constituent included in the first type of titanium oxide fine particle, expressed as a molar ratio with titanium (Ti/Mo or Ti/W), is from 1 to 1,000.

7. The visible light-responsive photocatalytic titanium oxide fine particle mixture of claim 5 , wherein the amount of the vanadium constituent included in the first type of titanium oxide fine particle, expressed as a molar ratio with titanium (Ti/V), is from 10 to 10,000.

8. The visible light-responsive photocatalytic titanium oxide fine particle mixture of claim 1 , wherein the amount of the iron-group element constituent included in the second type of titanium oxide fine particle, expressed as a molar ratio with titanium (Ti/iron group element), is from 1 to 1,000.

9. The visible light-responsive photocatalytic titanium oxide fine particle mixture of claim 1 , wherein the iron-group element constituent contained in solid solution in the second type of titanium oxide fine particle is an iron constituent.

10. The visible light-responsive photocatalytic titanium oxide fine particle mixture of claim 1 , wherein the amount of the chromium-group element constituent included in the second type of titanium oxide fine particle, expressed as a molar ratio with titanium (Ti/chromium-group element), is from 1 to 1,000.

11. The visible light-responsive photocatalytic titanium oxide fine particle mixture of claim 1 , wherein the chromium-group element constituent contained in solid solution in the second type of titanium oxide fine particle is at least one member selected from the group consisting of a molybdenum constituent and a tungsten constituent.

12. A photocatalytic thin film comprising the visible light-responsive photocatalytic titanium oxide fine particle mixture of claim 1 .

13. The photocatalytic thin film of claim 12 , further comprising a binder.

14. A member in which the photocatalytic thin film of claim 12 or 13 is formed on a substrate surface.

15. A visible light-responsive photocatalytic titanium oxide fine particle dispersion comprising:
an aqueous dispersion medium;
a first type of titanium oxide fine particle containing in solid solution a tin constituent and a transition metal constituent (exclusive of an iron-group element constituent) that increases visible light responsiveness; and
a second type of titanium oxide fine particle containing in solid solution an iron-group element constituent and a chromium-group element constituent, wherein
the first and second types of titanium oxide fine particles are dispersed in the aqueous dispersion medium, and
the chromium-group element constituent contained in solid solution in the second type of titanium oxide fine particle is at least one member selected from the group consisting of a chromium constituent, a molybdenum constituent, and a tungsten constituent.

16. The visible light-responsive photocatalytic titanium oxide fine particle dispersion of claim 15 , further comprising a binder.

17. The visible light-responsive photocatalytic titanium oxide fine particle dispersion of claim 16 , wherein the binder is a silicon compound-based binder.

18. A method for preparing the visible light-responsive photocatalytic titanium oxide fine particle dispersion of claim 15 , comprising the steps of:
(1) preparing a tin and transition metal constituent-containing peroxotitanic acid solution from a starting titanium compound, a tin compound, a transition metal compound (exclusive of an iron-group element compound), a basic substance, a hydrogen peroxide and an aqueous dispersion medium;
(2) preparing a tin and transition metal constituent-containing titanium oxide fine particle dispersion by heating at between 80° C. and 250° C. and under pressure control the tin and transition metal constituent-containing peroxotitanic acid solution obtained in step (1);
(3) preparing an iron-group element and chromium-group element constituent-containing peroxotitanic acid solution from a starting titanium compound, an iron-group element compound, a chromium-group element compound, a basic substance, hydrogen peroxide and an aqueous dispersion medium;
(4) preparing an iron-group element and chromium-group element constituent-containing titanium oxide fine particle dispersion by heating at between 80° C. and 250° C. and under pressure control the iron-group element and chromium-group element constituent-containing peroxotitanic acid solution obtained in step (3); and
(5) mixing together the tin and transition metal constituent-containing titanium oxide fine particle dispersion prepared in the step (2) and the iron-group element and chromium-group element constituent-containing titanium oxide fine particle dispersion prepared in the step (4).

Assignees

• Shinetsu Chemical Co

Inventors

• Furudate Manabu
• Inoue Tomohiro

Classifications

• B01J23/30

  Tungsten · CPC title

• B01J35/39 Primary

  Photocatalytic properties · CPC title

• B01J23/862 Primary

  Iron and chromium · CPC title

• B01J35/70

  characterised by their crystalline properties, e.g. semi-crystalline (catalysts comprising carbon B01J21/18; molecular sieves B01J29/00) · CPC title

• B01J35/45

  Nanoparticles · CPC title