Visible light-responsive photocatalytic nanoparticle dispersion liquid, method for producing same, and member having photocatalytic thin film on surface

Patent metadata

Field	Value
Publication number	US-9604198-B2
Application number	US-201314428751-A
Country	US
Kind code	B2
Filing date	Sep 3, 2013
Priority date	Sep 19, 2012
Publication date	Mar 28, 2017
Grant date	Mar 28, 2017

Abstract

It is possible to obtain a visible light-responsive photocatalytic nanoparticle dispersion liquid containing copper-containing titanium oxide nanoparticles by subjecting an aqueous peroxotitanic acid solution containing a copper compound to hydrothermal reaction for crystallizing the aqueous solution by means of heat under high pressure. The visible light-responsive photocatalytic nanoparticle dispersion liquid thus obtained exhibits excellent dispersion stability of titanium oxide nanoparticles within a water-based dispersion medium even when left in a cold and dark indoor area for a long period of time, expresses photocatalytic activity even in visible light (400 to 800 nm) alone, and can easily create a photocatalytic thin film which is extremely transparent and exhibits excellent durability, and in which the state of copper coordination when exposed to heat or ultraviolet rays is stable and cannot be easily modified.

First claim

The invention claimed is:

1. A visible-light-responsive photocatalytic fine particle dispersion comprising two types of titanium oxide fine particles dispersed in an aqueous dispersing medium, the two types being (i) titanium oxide fine particles containing a peroxotitanium component, a tin component, and a transition metal component for enhancing visible light response, and (ii) titanium oxide fine particles containing a peroxotitanium component and a copper component,
wherein in the titanium oxide fine particles (i), the transition metal of the transition metal component for enhancing visible light response is selected from among vanadium, molybdenum, and chromium.

2. The visible-light-responsive photocatalytic fine particle dispersion of claim 1 wherein the titanium oxide fine particles (i) and (ii) each have a size as dispersed of 5 to 30 nm in a 50% volume cumulative distribution diameter (D 50 ) measured by the dynamic scattering method using laser light.

3. The visible-light-responsive photocatalytic fine particle dispersion of claim 1 wherein the peroxotitanium component is present in an amount of 0.05 to 2% by weight based on the total weight of titanium oxide fine particles (i) and (ii).

4. The visible-light-responsive photocatalytic fine particle dispersion of claim 1 wherein in titanium oxide fine particles (i), the tin component is present in such an amount relative to the titanium oxide as to give a molar ratio (Ti/Sn) in a range from 10 to 1,000 and the transition metal component (transition metal M) is present in such an amount relative to the titanium oxide as to give a molar ratio (Ti/M) in a range from 10 to 10,000.

5. The visible-light-responsive photocatalytic fine particle dispersion of claim 1 wherein in titanium oxide fine particles (ii), the copper component is present in such an amount relative to the titanium oxide as to give a molar ratio (Ti/Cu) in a range from 1 to 1,000.

6. The visible-light-responsive photocatalytic fine particle dispersion of claim 1 wherein in titanium oxide fine particles (ii), the copper component forms a solid solution.

7. The visible-light-responsive photocatalytic fine particle dispersion of claim 1 wherein the titanium oxide fine particles containing a peroxotitanium component and a copper component,
before and after degradation treatment performed thereon by irradiating UV at 3 mW/cm 2 and a peak wavelength 365 nm for 200 hours or by heating at 500° C. for 2 hours,
on measurement of Cu K-edge XAFS (x-ray absorption fine structure) spectrum near energy 9,000 eV,
simultaneously satisfy the following two requirements that:
1) with respect to the maximum peak of absorption spectrum observed in the range of 8,970 to 9,000 eV in the XANES (x-ray absorption near edge structure) spectrum, a relative absorption amount does not undergo a change of at least 0.1 and an absorption energy value does not undergo a change of at least 5%, and
2) in the radial structure function obtained by fast Fourier transform of the k 3 χ(k) Cu K-edge EXAFS (extended x-ray absorption fine structure) spectrum, obtained as the same measurement result, the maximum peak position within the range of 2 to 3 Å judged to fall in the first to second coordination spheres of Cu does not undergo a change of at least 5%.

8. The visible-light-responsive photocatalytic fine particle dispersion of claim 1 , further comprising a binder.

9. The visible-light-responsive photocatalytic fine particle dispersion of claim 8 wherein the binder is a silicon compound-based binder.

10. A member having on its surface a photocatalyst thin film which is formed by using the visible-light-responsive photocatalytic fine particle dispersion of claim 1 .

11. A method for manufacturing a visible-light-responsive photocatalytic fine particle dispersion, comprising the steps of:
(1) providing a starting titanium compound, a copper compound, a basic substance, hydrogen peroxide, and an aqueous dispersing medium to form a precursor aqueous solution containing the copper compound,
(2) heating the precursor aqueous solution containing the copper compound obtained from step (1) at 80 to 250° C. under high pressure to form a copper-containing titanium oxide fine particle dispersion,
(3) providing a starting titanium compound, a transition metal compound, a tin compound, a basic substance, hydrogen peroxide, and an aqueous dispersing medium to form a precursor aqueous solution containing the transition metal and tin compounds,
(4) heating the precursor aqueous solution containing the transition metal and tin compounds obtained from step (3) at 80 to 250° C. under high pressure to form a transition metal and tin-containing titanium oxide fine particle dispersion, and
(5) mixing the two types of titanium oxide fine particle dispersions obtained from steps (2) and (4) together,
wherein the transition metal of the transition metal compound is selected from among vanadium, molybdenum, and chromium.

12. The visible-light-responsive photocatalytic fine particle dispersion of claim 1 wherein the fine particles (i) and (ii) are mixed such that the weight ratio of fine particles (ii) [TiO 2 :Sn, M]/fine particles (i) [TiO 2 :Cu] ranges from 9 to 0.1.

13. The visible-light-responsive photocatalytic fine particle dispersion of claim 1 wherein the fine particles (i) and (ii) are mixed such that the weight ratio of fine particles (ii) [TiO 2 :Sn, M]/fine particles (i) [TiO 2 :Cu] ranges from 4 to 0.25.

Assignees

• Shinetsu Chemical Co

Inventors

• Furudate Manabu
• Inoue Tomohiro
• Eguchi Yoshitsugu
• Kobayashi Takashi

Classifications

• B01J23/8875

  Germanium, tin or lead · CPC title

• B01D53/8687

  Organic components · CPC title

• B01J37/04

  Mixing {(B01J37/0009, B01J37/0018 take precedence)} · CPC title

• B01J23/835

  with germanium, tin or lead · CPC title

• B01D2255/20761

  Copper · CPC title