Recycled pulp fiber manufacturing method

Patent metadata

Field	Value
Publication number	US-11053638-B2
Application number	US-201816954648-A
Country	US
Kind code	B2
Filing date	Oct 2, 2018
Priority date	Dec 20, 2017
Publication date	Jul 6, 2021
Grant date	Jul 6, 2021

Abstract

The purpose of the present invention is to provide a recycled pulp fiber manufacturing method with which it is possible to easily obtain recycled pulp fibers containing less of a high water-absorption polymer without requiring any mechanical equipment such as an ozone generation apparatus. This method is for manufacturing recycled pulp fibers from used sanitary goods including pulp fibers and a high water-absorption polymer, and is characterized by comprising: an inactivation step (S1) for immersing a sanitary goods constituent material in an acid-containing aqueous solution so as to inactivate the high water-absorption polymer; a high water-absorption polymer degradation step (S3) for generating chlorine dioxide by adding a chlorine dioxide generating material, which is capable of generating chlorine dioxide through reaction with an acid, to the acid-containing aqueous solution that has undergone the inactivation step (S1), and then degrading the inactivated high water-absorption polymer using said chlorine dioxide; and a recycled pulp fiber recovery step (S4) for recovering the recycled pulp fibers from the acid-containing aqueous solution that has undergone the high water-absorption polymer degradation step (S3).

First claim

The invention claimed is:

1. A method of manufacturing recycled pulp fibers from a used sanitary product which includes pulp fibers and superabsorbent polymers, comprising:
an inactivation step of inactivating the superabsorbent polymers by immersing a sanitary product configurational material which configures the used sanitary product which includes the pulp fibers and the superabsorbent polymers with an acid group in an acid containing aqueous solution which includes an acid,
a superabsorbent polymer decomposition step of decomposing the inactivated superabsorbent polymers by adding a second chlorine dioxide generation material which generates chlorine dioxide by a reaction with an acid to the acid containing aqueous solution which has been subjected to the inactivation step, so as to generate a second chlorine dioxide and by using the generated second chlorine dioxide, and
a recycled pulp fiber recovery step of recovering the recycled pulp fibers from the acid containing aqueous solution which has been subjected to the superabsorbent polymer decomposition step, and

in the inactivation step, a first chlorine dioxide generation material which generates chlorine dioxide by a reaction with an acid is added to the acid containing aqueous solution, so as to generate a first chlorine dioxide, and the pulp fibers are sterilized by using the generated first chlorine dioxide.

2. The method according to claim 1 , wherein
in the inactivation step, the first chlorine dioxide which has a concentration lower than a concentration of the second chlorine dioxide in the superabsorbent polymer decomposition step is generated.

3. The method according to claim 2 , wherein
in the inactivation step, the acid containing aqueous solution is retained at a temperature of 5 to 30° C.

4. The method according to claim 2 , wherein
in the superabsorbent polymer decomposition step, the acid containing aqueous solution is retained at a temperature of 40° C. or higher and lower than 100° C.

5. The method according to claim 1 , wherein
the sanitary product configurational material is the used sanitary product, and
the method further comprises a removal step of removing the sanitary product configurational material except the pulp fibers and the superabsorbent polymers, after the inactivation step and before the superabsorbent polymer decomposition step.

Assignees

• Unicharm Corp

Inventors

• Konishi Takayoshi

Classifications

• D21C5/022 Primary

  Chemicals therefor · CPC title

• D21B1/32

  of waste paper · CPC title

• D21C5/02 Primary

  Working-up waste paper (mechanical part D21B1/08, D21B1/32) · CPC title

• C08J11/16

  by treatment with inorganic material (C08J11/14 takes precedence) · CPC title

• B29B17/02

  Separating plastics from other materials · CPC title