Engine operating method and piston having non-reentrant combustion bowl and anti-sooting ramp

Patent metadata

Field	Value
Publication number	US-11047293-B1
Application number	US-202017034143-A
Country	US
Kind code	B1
Filing date	Sep 28, 2020
Priority date	Sep 28, 2020
Publication date	Jun 29, 2021
Grant date	Jun 29, 2021

Abstract

Operating an internal combustion engine includes conveying fuel of spray plumes of directly injected fuel out of a swirl pocket in a combustion bowl in a piston, and impinging the fuel upon an anti-sooting ramp transitioning between a radially inner shelf surface of the combustion bowl and a radially outer squish surface of the piston. The shelf surface is spaced an axial distance (FA) from a plane defined by the squish surface that is from 1% to 2% of an outer diameter (OD) dimension of the piston. Impinging the fuel upon the anti-sooting ramp directs the fuel upwardly from the squish surface to limit wall-wetting in the combustion cylinder.

First claim

What is claimed is:

1. A method of operating an internal combustion engine comprising:
reciprocating a piston defining a piston outer diameter (OD) dimension, in a combustion cylinder in the engine;
directly injecting a liquid fuel from a plurality of spray orifices in a fuel injector defining a longitudinal axis into the combustion cylinder in the engine;
advancing spray plumes of the injected liquid fuel outwardly and downwardly from the plurality of spray orifices through a combustion bowl of the piston having a non-reentrant profile;
conveying fuel of the spray plumes out of a swirl pocket of the combustion bowl into a shelf volume of the combustion bowl formed between a plane defined by a radially outer squish surface, and a radially inner shelf surface spaced an axial (FA) distance from the plane that is from 1% to 2% of the OD dimension;
impinging fuel of the spray plumes exiting the shelf volume of the combustion bowl upon an anti-sooting ramp transitioning between the radially inner shelf surface and the radially outer squish surface; and
directing the fuel of the spray plumes exiting the shelf volume upwardly from the squish surface based on the impingement of the fuel upon the anti-sooting ramp so as to limit wall-wetting in the combustion cylinder.

2. The method of claim 1 wherein the impinging of the fuel of the spray plumes includes commencing the impingement of the fuel prior to a crank angle location in the engine that is 20° after a top dead center position of the piston.

3. The method of claim 2 wherein the conveying of the fuel of the spray plumes out of the swirl pocket includes directing the fuel along an outer surface of the combustion bowl defining an acute angle with the plane, opening in a radially inward direction, that is from 70° to 80°.

4. The method of claim 2 wherein the advancing of the spray plumes includes advancing the spray plumes along a bottom surface of the combustion bowl defining a concave radius of curvature that is from 8% to 15% of the OD dimension.

5. The method of claim 4 wherein the bottom surface is spaced a second axial (SA) distance from the plane, and a ratio of the FA distance to the SA distance is from 7% to 11%.

6. The method of claim 5 wherein each of the radially outer squish surface and the radially inner shelf surface is planar, and the impinging of the fuel further includes impinging the fuel upon an anti-sooting ramp having a curvilinear profile that is concave to the radially outer squish surface and the radially inner shelf surface.

7. The method of claim 6 wherein the OD dimension is from 169 millimeters to 170 millimeters.

8. A piston configured to reciprocate in a combustion cylinder in an internal combustion engine comprising:
an annular body including a crown portion defining a longitudinal axis and having a radially outer lip portion defining a plane oriented normal to the longitudinal axis;
the crown portion further including a combustion bowl having a radially inner shelf portion spaced a first axial (FA) distance from the plane, and a bottom surface spaced a second axial (SA) distance from the plane;
the annular body further including an outer surface defining a piston outer diameter (OD) dimension, and a ratio of the FA distance to the OD dimension is from 1% to 2%, and a ratio of the FA distance to the SA distance is from 7% to 11%; and
the combustion bowl forms a non-reentrant profile, and the crown portion further includes an anti-sooting ramp transitioning between the radially inner shelf portion and the radially outer lip portion to redirect a flow of injected fuel exiting the combustion bowl upwardly from the radially outer lip portion, such that wall-wetting in the combustion cylinder is limited.

9. The piston of claim 8 wherein the radially inner shelf portion includes a planar shelf surface, and the radially outer lip portion includes a planar squish surface, and the anti-sooting ramp has a curvilinear profile and is concave to the planar shelf surface and the planar squish surface.

10. The piston of claim 9 wherein:
the combustion bowl includes an outer surface defining a tangent forming an acute angle with the plane, opening in a radially inward direction, that is from 70° to 80°;
the bottom surface defines a bottom radius of curvature, and a ratio of the bottom radius of curvature to the OD dimension is from 8% to 15%; and
the anti-sooting ramp defines a ramp radius of curvature, and a ratio of the ramp radius of curvature to the OD dimension is from 3% to 6%.

11. The piston of claim 10 wherein the anti-sooting ramp connects to the radially outer lip portion at a cusp defining a combustion bowl inner diameter (ID) dimension, a ratio of the FA distance to the ID dimension is from 1.2% to 1.6%, and a ratio of the SA dimension to the ID dimension is from 14.7% to 16.1%.

12. The piston of claim 8 wherein the ratio of the FA distance to the OD dimension is from 1.1% to 1.5%, a ratio of the SA distance to the OD dimension is from 13.6% to 14.8%, and a ratio of the FA dimension to the SA dimension is from 7.6% to 10.8%.

13. The piston of claim 12 wherein the OD dimension is from 169 millimeters to 170 millimeters.

14. The piston of claim 13 wherein:
the ID dimension is from 155 millimeters to 157 millimeters;
the FA distance is from 1.9 millimeters to 2.5 millimeters;
the SA distance is from 23 millimeters to 25 millimeters; and
the ramp radius of curvature is from 5 millimeters to 10 millimeters.

15. A piston for an internal combustion engine comprising:
an annular crown body defining a longitudinal axis and having a radially outer lip portion defining a plane oriented normal to the longitudinal axis;
the annular crown body further including a combustion bowl having a radially inner shelf portion spaced a first axial (FA) distance from the plane, a bottom surface spaced a second axial (SA) distance from the plane, and an outer surface defining a tangent forming an acute angle with the plane opening in a radially inward direction;
the a piston skirt attached to the annular crown body defining a piston outer diameter (OD) dimension that is from 169 millimeters to 170 millimeters, and the FA distance is from 1.9 millimeters to 2.5 millimeters; and
the radially outer lip portion includes a planar squish surface and the radially inner shelf portion includes a planar shelf surface, and an anti-sooting ramp transitions between the planar shelf surface and the planar squish surface and has a concave curvilinear profile.

16. The piston of claim 15 wherein the OD dimension is from 169.5 millimeters to 169.9 millimeters.

17. The piston of claim 16 wherein the anti-sooting ramp connects to the radially outer lip portion at a cusp defining a combustion bowl inner diameter (ID) dimension that is from 155.5 millimeters to 156.5 millimeters.

18. The piston of claim 16 wherein:
the SA distance is from 23 millimeters to 25 millimeters;
the anti-sooting ramp defines a ramp radius of curvature from 5 millimeters to 10 millimeters; and
the bottom surface defines a radius of curvature from 15 millimeters to 25 millimeters.

19. The piston of claim 18 wherein the FA dimension is 2.5 millimeters and the SA dimension is 25 millimeters.

Assignees

• Caterpillar Inc

Inventors

• Schroeder Eric Lee
• Tooker Jonathan Kevin
• Clute Adam Joseph

Classifications

• Y02T10/12

  Improving ICE efficiencies · CPC title

• F02B23/0696

  W-piston bowl, i.e. the combustion space having a central projection pointing towards the cylinder head and the surrounding wall being inclined towards the cylinder wall · CPC title

• F02B23/0693

  the combustion space consisting of step-wise widened multiple zones of different depth · CPC title

• F02F2003/0061

  by welding · CPC title

• F02B23/0651

  the fuel spray impinging on reflecting surfaces or being specially guided throughout the combustion space · CPC title