Boosted gas burner assembly with temperature compensation and low pressure cut-off

Patent metadata

Field	Value
Publication number	US-11041620-B2
Application number	US-201816143539-A
Country	US
Kind code	B2
Filing date	Sep 27, 2018
Priority date	Sep 27, 2018
Publication date	Jun 22, 2021
Grant date	Jun 22, 2021

Abstract

A gas burner assembly and a method of operating the same are provided. The gas burner assembly includes an air pump that supplies a flow of air into a boost fuel chamber for mixing with a flow of boost fuel before being combusted and directed through a plurality of boost flame ports. A temperature sensor is positioned proximate the air pump and a controller regulates the power supplied to the air pump to compensate for air pump operating characteristics based on the measured temperature. A pressure sensor may also detect a low pressure condition downstream of the air pump and shut down the fuel and air supply system accordingly.

First claim

What is claimed is:

1. A gas burner assembly for a cooktop appliance, the gas burner assembly comprising:
a boost burner comprising a plurality of boost flame ports in fluid communication with a boost fuel chamber for receiving a flow of boost fuel;
an air pump for selectively urging a flow of air into the boost fuel chamber;
a temperature sensor mounted on or within the air pump; and
a controller operably coupled to the air pump and the temperature sensor, the controller being configured for:
obtaining a measured temperature using the temperature sensor;
adjusting the operation of the air pump based at least in part on the measured temperature.

2. The gas burner assembly of claim 1 , wherein the temperature sensor is mounted to the air pump.

3. The gas burner assembly of claim 1 , wherein the controller comprises:
a data table correlating the measured temperature to a temperature response characteristic of the air pump.

4. The gas burner assembly of claim 1 , wherein the controller comprises:
a power supply operably coupled to the air pump for regulating operation of the air pump, and wherein adjusting the operation of the air pump comprises:
increasing a power supplied to the air pump as the measured temperature increases.

5. The gas burner assembly of claim 4 , wherein the power supply comprises:
a dedicated inverter power supply operating the air pump using pulse width modulation.

6. The gas burner assembly of claim 1 , further comprising:
a pressure sensor operably coupled to the air pump, wherein the controller is configured for:
obtaining a measured pressure of the flow of air using the pressure sensor;
determining that the measured pressure has dropped below a predetermined threshold pressure; and
stopping the air pump in response to determining that the measured pressure has dropped below the predetermined threshold pressure.

7. The gas burner assembly of claim 6 , wherein the predetermined threshold pressure is less than a minimum combustion air threshold pressure.

8. The gas burner assembly of claim 6 , further comprising:
a boost valve for regulating the flow of boost fuel to the boost fuel chamber, wherein the boost valve is configured for closing when the air pump is stopped.

9. The gas burner assembly of claim 8 , wherein the boost valve is a pneumatically controlled valve.

10. The gas burner assembly of claim 1 , wherein the air pump is a bellows pump.

11. The gas burner assembly of claim 1 , further comprising:
a primary burner comprising a plurality of primary flame ports in fluid communication with a primary fuel chamber for receiving a flow of primary fuel.

12. The gas burner assembly of claim 1 , wherein the air pump comprises a diaphragm and wherein the temperature sensor is mounted on the diaphragm.

13. A method of operating a gas burner assembly, the gas burner assembly comprising a plurality of boost flame ports in fluid communication with a boost fuel chamber for receiving a flow of boost fuel, an air pump for selectively urging a flow of air into the boost fuel chamber, and a temperature sensor mounted on or within the air pump, the method comprising:
obtaining a measured temperature using the temperature sensor;
adjusting the operation of the air pump based at least in part on the measured temperature.

14. The method of claim 13 , wherein adjusting the operation of the air pump comprises:
increasing a power supplied to the air pump as the measured temperature increases.

15. The method of claim 13 , wherein the gas burner assembly further comprises a pressure sensor operably coupled to the air pump, the method further comprising:
obtaining a measured pressure of the flow of air using the pressure sensor;
determining that the measured pressure has dropped below a predetermined threshold pressure; and
stopping the air pump in response to determining that the measured pressure has dropped below the predetermined threshold pressure.

16. The method of claim 15 , wherein the predetermined threshold pressure.

Assignees

• Haier Us Appliance Solutions Inc

Inventors

• Cadima Paul Bryan

Classifications

• F23N1/022 Primary

  using electronic means · CPC title

• F23N2225/14

  Ambient temperature around burners · CPC title

• F23N2225/04

  pressure · CPC title

• F23N2005/181

  using detectors sensitive to rate of flow of air · CPC title

• F23D14/32 Primary

  using a mixture of gaseous fuel and pure oxygen or oxygen-enriched air (F23D14/38 takes precedence) · CPC title