Cooktop appliance with a gas burner assembly

Patent metadata

Field	Value
Publication number	US-10480794-B2
Application number	US-201715678155-A
Country	US
Kind code	B2
Filing date	Aug 16, 2017
Priority date	Aug 16, 2017
Publication date	Nov 19, 2019
Grant date	Nov 19, 2019

Abstract

A gas burner assembly for a cooktop appliance includes a normally aspirated primary burner and a concentrically-positioned forced air boost burner. A dual-outlet control valve provides a flow of primary fuel to the primary burner through a first outlet and a flow of boost fuel to the boost burner through a second outlet. The boost burner operates by receiving the flow of boost fuel and a flow of combustion air from a forced air supply source only when the primary burner is operating in a low condition.

First claim

What is claimed is:

1. A cooktop appliance, comprising:
a top panel;
a gas burner assembly positioned at the top panel, the gas burner assembly comprising one or more burner bodies defining a first plurality of flame ports, a first fuel chamber, a second plurality of flame ports, and a second fuel chamber, the first fuel chamber being in fluid communication with the first plurality of flame ports such that gaseous fuel within the first fuel chamber is flowable through the first plurality of flame ports, the second fuel chamber being in fluid communication with the second plurality of flame ports such that gaseous fuel within the second fuel chamber is flowable through the second plurality of flame ports, the first fuel chamber being separate from the second fuel chamber within the one or more burner bodies;
a dual-outlet control valve comprising a first outlet in fluid communication with the first fuel chamber for providing a first flow of the gaseous fuel and a second outlet in fluid communication with the second fuel chamber for providing a second flow of the gaseous fuel, wherein the dual-outlet control valve is movable to a boost position where the first flow of gaseous fuel is provided to the first fuel chamber at a low flow rate and the second flow of gaseous fuel is provided to the second fuel chamber;
a forced air supply source fluidly coupled to the second fuel chamber such that the forced air supply source is operable to urge a flow of air into the second fuel chamber only when the dual-outlet control valve is in the boost position;
a fuel supply circuit comprising a supply line coupled to an inlet of the dual-outlet control valve, a first branch extending from the first outlet to a first orifice positioned for directing the first flow of gaseous fuel into the first chamber, and a second branch extending from the second outlet to a second orifice positioned for directing the second flow of gaseous fuel into the second chamber, the dual-outlet control valve being configured for regulating gaseous fuel flow to the first and second branches; and
a solenoid valve coupled to the second branch between the second outlet and the second orifice, wherein the solenoid valve is operably coupled to the forced air supply source and is configured to stop the second flow of gaseous fuel in the event of a failure of the forced air supply source.

2. The cooktop appliance of claim 1 , wherein a flow rate of the second flow of fuel is fixed and an operating speed of the forced air supply source is fixed such that a firing rate of the second plurality of flame ports is fixed.

3. The cooktop appliance of claim 1 , comprising a control knob operably coupled to the dual-outlet control valve and being rotatable in one direction to progressively adjust the dual-outlet control valve from an off position, to a lite position, to a high position, to a medium position, to a low position, and then to the boost position.

4. The cooktop appliance of claim 1 , wherein the solenoid valve is normally closed and is openable in response to the dual-outlet control valve shifting to the boost position and to the forced air supply source activating.

5. The cooktop appliance of claim 1 , wherein the dual-outlet control valve and the solenoid valve permit gaseous fuel flow to only the first fuel chamber when the dual-outlet control valve in not in the boost position.

6. The cooktop appliance of claim 1 , wherein the first plurality of flame ports is positioned concentric with the second plurality of flame ports.

7. The cooktop appliance of claim 1 , wherein the first plurality of flame ports is positioned below the second plurality of flame ports.

8. The cooktop appliance of claim 1 , wherein the forced air supply source is positioned below the top panel.

9. The cooktop appliance of claim 1 , wherein the first plurality of flame ports is naturally aspirated.

10. The cooktop appliance of claim 1 , wherein the forced air supply source is a fan or an air compressor.

11. A gas burner assembly for a cooktop appliance, the gas burner assembly comprising:
a dual-outlet control valve for providing a flow of primary fuel out of a first outlet and a flow of boost fuel out of a second outlet;
a first burner stage that is normally aspirated and in fluid communication with the first outlet;
a second burner stage that is concentrically positioned adjacent the first burner stage and in fluid communication with the second outlet, wherein the flow of boost fuel is provided only when the dual-outlet control valve is in a boost position and when the first burner stage is operating in a low condition;
a forced air supply source fluidly coupled to the second burner stage such that the forced air supply source is operable to urge a flow of air into the second burner stage only when the flow of boost fuel is being provided; and
a solenoid valve operably coupling the second outlet of the dual-outlet control valve and the second burner stage, wherein the solenoid valve is operably coupled to the forced air supply source and is configured to stop the flow of boost fuel in the event of a failure of the forced air supply source.

12. The gas burner assembly of claim 11 , wherein a flow rate of the flow of boost fuel is fixed and an operating speed of the forced air supply source is fixed such that a firing rate of the second burner stage is fixed.

13. The gas burner assembly of claim 11 , wherein the solenoid valve is normally closed and is openable in response to the dual-outlet control valve shifting to the boost position where the forced air supply source is activated.

14. The gas burner assembly of claim 11 , wherein the dual-outlet control valve and the solenoid valve permit only the flow of primary fuel when the dual-outlet control valve in not in the boost position.

15. The gas burner assembly of claim 11 , wherein the first burner stage is positioned below the second burner stage.

16. The gas burner assembly of claim 11 , wherein the forced air supply source is a fan or an air compressor.

Assignees

• Haier Us Appliance Solutions Inc

Inventors

• Cadima Paul Bryan

Classifications

• F23N2237/02

  two or more burners · CPC title

• F24C3/126

  on ranges · CPC title

• F23D14/36

  in which the compressor and burner form a single unit · CPC title

• F24C3/085

  on ranges · CPC title

• F23N1/027

  using mechanical means · CPC title