Building cladding compositions, systems, and methods for preparing and assembling same

Patent metadata

Field	Value
Publication number	US-11035127-B2
Application number	US-201916676252-A
Country	US
Kind code	B2
Filing date	Nov 6, 2019
Priority date	Dec 23, 2015
Publication date	Jun 15, 2021
Grant date	Jun 15, 2021

Abstract

A building system including a first water resistant layer secured to a building substrate, first and second building articles secured to the first water resistant layer and the building substrate such that sides of the building articles are positioned adjacent one another along an abutment line, and a second water resistant layer secured to portions of the first and second building articles along the abutment line to prevent liquid from traveling past the sides of the building articles to the first water resistant layer and the building substrate. In some embodiments, the building articles are fiber cement building articles. In some embodiments, the building articles include a plurality of integrally formed drainage channels and a plurality of spacer sections disposed between the drainage channels, each of the plurality of drainage channels defining an air gap comprising a liquid flow path.

First claim

What is claimed is:

1. A building system comprising:
a building substrate;
a first fiber cement building article comprising a front face, a rear face opposite the front face, and an edge member disposed contiguously between the front face and the rear face, wherein the first fiber cement building article is secured to the building substrate such that the rear face is positioned closer to the building substrate than the front face, and wherein at least one of the front and rear faces comprises a plurality of integrally formed drainage channels and a plurality of spacer sections disposed between the drainage channels, each of the plurality of drainage channels defining an air gap comprising a liquid flow path;
a second fiber cement building article comprising a front face, a rear face opposite the front face, and an edge member disposed contiguously between the front face and the rear face, wherein the second fiber cement building article is secured to the building substrate such that the rear face is positioned closer to the building substrate than the front face, and wherein at least one of the front and rear faces comprises a plurality of integrally formed drainage channels and a plurality of spacer sections disposed between the drainage channels, each of the plurality of drainage channels defining an air gap comprising a liquid flow path;
a first fiber cement building panel secured to the first fiber cement building article and the building substrate such that the first fiber cement building panel contacts the front face of the first fiber cement building article;
a second fiber cement building panel secured to the second fiber cement building article and the building substrate such that the second fiber cement building panel contacts the front face of the second fiber cement building article, wherein adjacent edges of the first and second fiber cement building panels are separated from one another by a gap, and wherein said gap includes a metal strip extending therewithin;
a plurality of fasteners configured to secure the first fiber cement building article, the second fiber cement building article, the first fiber cement building panel, and the second fiber cement building panel to the building substrate; and
a first coating layer disposed along an exterior surface of the first fiber cement building panel and a second coating layer disposed along an exterior surface of the second fiber cement building panel.

2. The building system of claim 1 , wherein the plurality of drainage channels and the plurality of spacer sections are located on the front faces of the first and second fiber cement building articles.

3. The building system of claim 1 , wherein the first and second coating layers comprise a render finish.

4. The building system of claim 1 , wherein said building substrate comprises wood studs, and wherein said rear faces of the first and second fiber cement building articles contact surfaces of the wood studs.

5. The building system of claim 4 , wherein the first and second fiber cement building panels are secured to the wood studs such that the gap separating the adjacent edges of the first and second fiber cement building panels is aligned with one of said wood studs.

6. The building system of claim 1 , wherein said building substrate does not include wood sheathing.

7. A building system comprising:
a building substrate;
a first fiber cement building article comprising a front face, a rear face opposite the front face, and an edge member disposed contiguously between the front face and the rear face, wherein the first fiber cement building article is secured to the building substrate such that the rear face is positioned closer to the building substrate than the front face, and wherein at least one of the front and rear faces comprises a plurality of integrally formed drainage channels and a plurality of spacer sections disposed between the drainage channels, each of the plurality of drainage channels defining an air gap comprising a liquid flow path;
a second fiber cement building article comprising a front face, a rear face opposite the front face, and an edge member disposed contiguously between the front face and the rear face, wherein the second fiber cement building article is secured to the building substrate such that the rear face is positioned closer to the building substrate than the front face, and wherein at least one of the front and rear faces comprises a plurality of integrally formed drainage channels and a plurality of spacer sections disposed between the drainage channels, each of the plurality of drainage channels defining an air gap comprising a liquid flow path;
an insulation panel secured to and extending along the front faces of the first and second fiber cement building articles;
a plurality of fasteners configured to secure the first and second fiber cement building articles and the insulation panel to the building substrate;
a mesh layer secured to and extending along an exterior surface of the insulation panel, said mesh layer comprising a wire reinforcing mesh; and
one or more coating layers covering the mesh layer and secured to the exterior surface of the insulation panel.

8. The building system of claim 7 , wherein said one or more coating layers comprises a cementitious coating.

9. The building system of claim 7 , wherein said one or more coating layers comprises a polymeric coating.

10. The building system of claim 7 , wherein said one or more coating layers comprises an acrylic basecoat and an acrylic topcoat.

11. The building system of claim 7 , wherein said one or more coating layers comprises a stucco exterior finish.

12. The building system of claim 7 , wherein the plurality of drainage channels and the plurality of spacer sections are located on the front faces of the first and second fiber cement building articles.

13. The building system of claim 7 , wherein said building substrate does not include wood sheathing.

14. The building system of claim 7 , wherein said building substrate comprises wood studs, and wherein said rear faces of the first and second fiber cement building articles contact surfaces of the wood studs.

Assignees

• Hardie James Technology Ltd

Inventors

• Joshi Amol
• Mcquerrey Brian
• Li Hui
• Dones Noel A

Classifications

• E04F13/007 Primary

  Outer coverings for walls with ventilating means · CPC title

• E04F13/0869 Primary

  having conduits for fluids · CPC title

• E04F13/042

  Joint tapes · CPC title

• E04B1/762

  Exterior insulation of exterior walls · CPC title

• E04B1/74

  Heat, sound or noise insulation, absorption, or reflection (forms of, or arrangements in, rooms for influencing or directing sound E04B1/99); Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls (fire protection E04B1/94; elements chiefly adapted for structural purposes E04C1/00 - E04C3/00; chiefly adapted for surface coverings E04F13/00; as underlayers for floor coverings E04F15/18; closures for wall or like openings E06B) · CPC title