Gear-changing apparatus for actuating a manual gearbox of a motorcycle for carrying out a gear change with the clutch engaged

Patent metadata

Field	Value
Publication number	US-11015703-B2
Application number	US-201916567412-A
Country	US
Kind code	B2
Filing date	Sep 11, 2019
Priority date	Aug 28, 2015
Publication date	May 25, 2021
Grant date	May 25, 2021

Abstract

An apparatus and system for actuating a manual gearbox, particularly of a motorcycle having a drive engine, and for carrying out a gear change while the clutch is engaged between the drive engine and the manual gearbox. The apparatus has a selector shaft, which can be actuated rotationally, and a gear-selector drum, which can be actuated rotationally. The gear-changing apparatus has a gear-change lever provided for actuating the selector shaft, and is adapted for influencing the output torque of the drive engine. One or more magnetic sensor(s), such as Hall effect sensors, are provided for sensing rotational actuation of the selector shaft and, optionally, for sensing rotational actuation of the gear selector drum. The sensor(s) send a signal to a controller and mechanisms known for affecting a change in gear to a lower or higher gear.

First claim

What is claimed is:

1. A gear-changing apparatus for actuating a manual gearbox of a motorcycle having a drive engine, and for carrying out a gear change with a clutch engaged between the drive engine and the manual gearbox, the gear-changing apparatus comprising a gearbox comprising a rotationally actuable selector shaft and a rotationally actuable gear-selector drum, and the gear-changing apparatus comprising a gear-change lever for actuating the selector shaft, wherein the gear-changing apparatus is adapted for influencing the output torque of the drive engine, the gear-changing apparatus further comprising a Hall effect first sensor device for detecting directly the rotational actuation of the selector shaft, and a second sensor device for detecting the rotational actuation of the gear-selector drum, and wherein the gear-changing apparatus is adapted for reducing the output torque of the drive engine as a function of a sensor signal from the first sensor device, and increasing the output torque of the drive engine as a function of the second sensor device, the gear-changing apparatus further comprising a support bearing provided at an end-face end portion of the selector shaft, the support bearing comprising a cylindrical body detachably fixable on the selector shaft, and the body having a mounting for detachable fastening thereon of a first magnetic device.

2. The gear-changing apparatus according to claim 1 , wherein the gear-change lever is coupled in a positive-fitting manner to the selector shaft for transmitting a gear-change force to the selector shaft, or is connected to the selector shaft with the interposition of a force transmission device.

3. The gear-changing apparatus according to claim 1 , wherein a gear-change force-transmission path between the gear-change lever and the selector shaft is free from a spring device deformable by a gear-change force.

4. The gear-changing apparatus according to claim 1 , wherein the gear-selector drum defines a recess in an end thereof, in which recess a second magnetic device is arranged.

5. The gear-changing apparatus according to claim 1 , wherein the drive engine comprises a housing, and the first sensor device and/or the second sensor device is fastened externally on the housing.

6. The gear-changing apparatus according to claim 1 , wherein the second sensor device comprises a Hall effect sensor.

7. The gear-changing apparatus according to claim 1 , wherein the apparatus is adapted for changing the gear of the manual gearbox, in either gear-changing direction, with the clutch engaged.

8. The gear-changing apparatus according to claim 3 further comprising a support bearing provided at an end-face end portion of the selector shaft, the support bearing comprising a cylindrical body detachably fixable on the selector shaft, and the body having a mounting for detachable fastening thereon of a first magnetic device.

9. The gear-changing apparatus according to claim 3 , wherein the gear-selector drum defines a recess in an end thereof, in which recess a second magnetic device is arranged.

10. The gear-changing apparatus according to claim 3 , wherein the drive engine comprises a housing, and the first sensor device and/or the second sensor device is fastened externally on the housing.

11. The gear-changing apparatus according to claim 3 , wherein the second sensor device comprises a Hall effect sensor.

Assignees

• Ktm Ag

Inventors

• Seimann Johannes

Classifications

• B62M7/04

  below the frame · CPC title

• F16H59/042 Primary

  comprising a final actuating mechanism · CPC title

• F16H63/502 Primary

  for smoothing gear shifts · CPC title

• F16H61/26

  Generation or transmission of movements for final actuating mechanisms · CPC title

• F16H2059/026

  Details or special features of the selector casing or lever support · CPC title