Roofing product including a heater

Patent metadata

Field	Value
Publication number	US-11008759-B2
Application number	US-201414203139-A
Country	US
Kind code	B2
Filing date	Mar 10, 2014
Priority date	Mar 13, 2013
Publication date	May 18, 2021
Grant date	May 18, 2021

Abstract

A roofing product can include a heater. In an embodiment, the heater can have different areas that have different heat flux capacities, different portions having heater elements of different lengths or a combination thereof. The roofing product can be installed so that an area of the roof that has a higher heat load, such as near an eave and a valley of the roof, can receive more heat. In another embodiment, the roofing product includes an overhang section that includes at least a portion of the heater. The roofing product can be installed, and the overhang section can be coupled to an object that extends beyond an edge of the roof or over a plane defined by a roof. Many different manufacturing techniques can be used to form the heaters.

First claim

What is claimed is:

1. A roofing product for a roof, the roofing product comprising:
a substrate; and
a heater disposed along a principal surface of or within the substrate, the heater comprising:
a first heater element having a first heat flux capacity;
a second heater element connected in parallel to the first heater element and having a second heat flux capacity that is less than the first heat flux capacity; and
a third heater element connected in parallel to each of the first heater element and the second heater element and having a third heat flux capacity that is less than the second heat flux capacity;
wherein a length of the first heater element, the second heater element, and the third heater element are equal;
wherein the first heater element, the second heater element, and the third heater element comprise a uniform thickness as measured from the substrate;
wherein the first heater element comprises a uniform width along the length of the first heater element, wherein the second heater element comprises a uniform width along the length of the second heater element, and wherein the third heater element comprises a uniform width along the length of the third heater element; and
wherein the roofing product is configured to be installed on the roof with the first heater element closer to an eave of the roof than is the second heater element and the second heater element closer to the eave of the roof than is the third heater element.

2. The roofing product of claim 1 , wherein the roofing product further comprises a roofing shingle having bituminous material and roofing granules disposed over the substrate of the roofing product.

3. The roofing product of claim 1 , wherein the first heater element comprises a greater width than the second heater element, and wherein the second heater element comprises a greater width than the third heater element.

4. The roofing product of claim 1 , wherein the first heater element comprises a different shape than the second heater element.

5. The roofing product of claim 1 , wherein the roofing product comprises:
a roofing shingle having bituminous material and roofing granules disposed over the substrate of the roofing product; or
an underlayment configured to be located beneath a substrate of a roofing shingle having bituminous material and roofing granules.

6. The roofing product of claim 1 , further comprising: at least one nail zone established between the first heater element and the second heater element, and at least one nail zone between the second heater element and the third heater element, wherein the nail zones are configured to receive a nail therethrough to attach the roofing product to the roof.

7. The roofing product of claim 1 , further comprising: a fourth heater element having a fourth heat flux capacity that is less than the first heat flux capacity, wherein the roofing product is configured to be installed on the roof with the first heater element, the second heater element, and the third heater element closer to a valley of the roof than is the fourth heater element.

8. The roofing product of claim 7 , wherein a length of the fourth heater element is equal to the length of the first heater element, the second heater element, and the third heater element.

9. The roofing product of claim 7 , wherein the roofing product is configured to be installed on the roof with the fourth heater element closer to an eave of the roof than is the second heater element.

Assignees

• Certain Teed Corp

Inventors

• Jenkins Robert L
• Koch Stephen A
• Jacobs Gregory F

Classifications

• H05B3/347

  woven fabrics · CPC title

• H05B3/265

  the insulating base being an inorganic material, e.g. ceramic (H05B3/262 takes precedence) · CPC title

• H05B3/262

  the insulating base being an insulated metal plate · CPC title

• H05B3/58

  Heating hoses; Heating collars · CPC title

• H05B2203/005

  using multiple resistive elements or resistive zones isolated from each other · CPC title