Cabling systems for rooftop photovoltaic solar systems

Patent metadata

Field	Value
Publication number	US-11233479-B2
Application number	US-201916404226-A
Country	US
Kind code	B2
Filing date	May 6, 2019
Priority date	May 4, 2018
Publication date	Jan 25, 2022
Grant date	Jan 25, 2022

Abstract

Rooftop photovoltaic solar systems and methods for installing interconnection wiring for photovoltaic solar systems. Cabling systems can include cable support stands secured underneath shingles. Cabling systems can include molded rubber raceways mounted using raceway clips secured underneath shingles.

First claim

The invention claimed is:

1. A method comprising:
mounting a plurality of cable support stands to a roof of a building, including, for each cable support stand, securing a lower portion of the cable support stand under at least one shingle of the roof such that a protruding portion of the cable support stand protrudes away from the roof, wherein the lower portion of each cable support stand comprises one or more tabs, and wherein mounting the cable support stands comprises mounting each cable support stand such that the one or more tabs of the cable support stand are extent to a nail course of the roof for nailing;
connecting a plurality of cables to a plurality of photovoltaic solar modules installed on the roof; and
routing the cables across the roof by suspending the cables above the roof using the protruding portions of the cable support stands.

2. The method of claim 1 , wherein routing the cables across the roof includes suspending at least one raceway across the roof using the protruding portions of the cable support stands and routing at least a first cable through a trough of the raceway.

3. The method of claim 2 , wherein the raceway is formed from a non-conducting material.

4. The method of claim 2 , wherein mounting the cable support stands comprises mounting a plurality of support features between cable support stands to support the raceway.

5. The method of claim 1 , wherein each of the shingles of the roof is at least partially secured to the roof using a heat-sensitive adhesive, and wherein mounting the cable support stands includes, for each cable support stand, lifting the shingle for the cable support stand, inserting the lower portion of the cable support stand under the shingle, and re-securing the shingle to the roof using the heat-sensitive adhesive.

6. The method of claim 1 , wherein each cable support stand comprises a continuous strand of spring steel bent into the lower portion and the protruding portion.

7. The method of claim 1 , wherein, for each cable support stand, the lower portion of the cable support stand is perpendicular to the protruding portion of the cable support stand.

8. The method of claim 1 , wherein the protruding portion of each cable support stand comprises a cable support portion at a distal end of the protruding portion distal from the lower portion of the cable support stand, and wherein mounting the cable support stands comprises mounting each cable support stand such that the cable support portion protrudes at least ⅞ of an inch (2.22 cm) from the roof.

9. A photovoltaic solar system comprising:
a plurality of photovoltaic solar modules mounted on a roof of a building;
a plurality of cable support stands mounted to the roof, wherein, for each cable support stand, a lower portion of the cable support stand is secured under at least one shingle of the roof such that a protruding portion of the cable support stand protrudes away from the roof, wherein the lower portion of each cable support stand comprises one or more tabs, and wherein the cable support stands are mounted such that the one or more tabs of the cable support stand are extent to a nail course of the roof for nailing; and
a plurality of cables routed across the roof and suspended above the roof using the protruding portions of the cable support stands.

Assignees

• Sunpower Corp

Inventors

• Fischer Kevin C
• Little Kristine

Classifications

• H02S40/12

  Means for removing snow · CPC title

• E04D13/103

  De-icing devices or snow melters (for drainage outlets E04D13/0409, for gutters E04D13/0762, for down pipes E04D13/08) · CPC title

• F16L13/02

  Welded joints · CPC title

• Y02B10/10

  Photovoltaic [PV] · CPC title

• H02G3/30

  Installations of cables or lines on walls, floors or ceilings · CPC title