Microwave egg pasteurization method and apparatus
US-2020000128-A1 · Jan 2, 2020 · US
US11006649B2 · US · B2
| Field | Value |
|---|---|
| Publication number | US-11006649-B2 |
| Application number | US-201816176910-A |
| Country | US |
| Kind code | B2 |
| Filing date | Oct 31, 2018 |
| Priority date | Oct 31, 2018 |
| Publication date | May 18, 2021 |
| Grant date | May 18, 2021 |
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Structures and methods of using a microwave pasteurization device, as well as related non-linear waveguides. In some embodiments, an in-shell egg pasteurization device with a non-linear slotted waveguide. In some embodiments the non-linear slotted waveguide comprises shaped waveguide applicators. The shaped waveguide applicators may employ oval, lens, or plum shaped non-linear slots to improve efficiency and efficacy of pasteurizing in-shell eggs, live oysters, tomatoes, or blueberries while maintianly the quality and functional attributes of the raw product.
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What is claimed is: 1. A food pasteurization device for a target food item, the device comprising: a pasteurization area comprising a microwave cavity into which microwaves are radiated, the microwave cavity having a top and a bottom; a microwave generator to provide microwaves to the pasteurization area from the top of the microwave cavity to the bottom of the microwave cavity; a microwave generator control configured to modify one or more variables of the microwave radiation emitted from the microwave generator, wherein the one or more variables includes a total power density; a non-linear slotted waveguide positioned at any angle in the pasteurization area in the microwave cavity; wherein the non-linear slotted waveguide comprises a shaped waveguide applicator to optimally distribute radiation according to a geometry of the target food item, wherein the shaped waveguide applicator is selected from the group consisting of: an oval shape having a center point, wherein the first side of the center point is defined by the equation 1 = x 2 625 + y 2 36 and a second side of the center point is defined by the equation 1 = x 2 961 + y 2 36 , a lanceolate shape, wherein the lanceolate shape includes a first vertex and a second vertex, such that the shaped waveguide applicator is tapered toward each of the first vertex and the second vertex, and a plum shape defined by the equation R ( θ ) = 1 + c 1 sin ( θ ) + c 2 sin 2 ( θ ) [ cos ( θ ) b ] 2 + [ sin ( θ ) a ] 2 , wherein R(θ) is the radial distance from the origin in polar coordinates, c 1 is 0.24, c 2 is 0.38, the semi-major axis α is 26, and semi-minor axis β is 18; and wherein the microwaves emitted to the pasteurization area pasteurize the target food item. 2. The device of claim 1 , wherein the shaped waveguide applicators are nonuniform to radiate microwaves nonuniformly to the food item. 3. The device of claim 1 , further comprising a holding area, after the pasteurization area, in which the food item is held in a heated environment for a period of time. 4. The device of claim 1 , wherein the food item is selected from the group consisting of in-shell eggs, live closed oysters, fresh tomatoes, and fresh blueberries. 5. The device of claim 1 , wherein the microwave cavity is large enough to accommodate a plurality of food items. 6. The device of claim 5 , wherein the microwave generator control modifies a duration of the microwave radiation depending on the number of food items placed in the microwave cavity. 7. The device of claim 1 , further comprising a temperature monitor to provide real-time temperature readings from the food item in the pasteurization area. 8. The device of claim 1 , further comprising a cooling area, after the pasteurization area in which the food item is held in a cooled area for a period of time. 9. A method of pasteurizing a target food item, the method comprising: providing a food item pasteurization device for the target food item, the device comprising: a pasteurization area comprising a microwave cavity into which microwaves are radiated, the microwave cavity having a top and a bottom; a microwave generator to provide microwave energy to the pasteurization area in a single mode or a multi mode-cavity; a microwave generator control configured to modify one or more variables of the microwave radiation emitted from the microwave generator, wherein the one or more variables includes a total power density; a non-linear slotted waveguide positioned at any angle to the pasteurization area in the microwave cavity; wherein the non-linear slotted waveguide comprises a shaped waveguide applicators to optimally distribute radiation according to a geometry of the target food item; placing a load of the target food item within the pasteurization area; adjusting the total power density of the microwave radiation to 1.5 W/g of the load of the target food item within the pasteurization area; rotating the target food item within the pasteurization area at an angular velocity of π/6 rad/s; and distributing the microwave radiation to the target food item within the pasteurization area, wherein microwaves emitt
using microwaves or dielectric heating · CPC title
in the shell · CPC title
by irradiation or electric treatment · CPC title
by irradiation or electric treatment · CPC title
Addition of proteins, e.g. hydrolysates, fats, carbohydrates, natural plant hydrocolloids; Addition of animal or vegetable substances containing proteins, fats, or carbohydrates · CPC title
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