Heating cable having excellent flex resistance and flexibility

Patent metadata

Field	Value
Publication number	US-10999899-B2
Application number	US-201716099586-A
Country	US
Kind code	B2
Filing date	Apr 21, 2017
Priority date	May 16, 2016
Publication date	May 4, 2021
Grant date	May 4, 2021

Abstract

Provided is a heating cable having high flex resistance and flexibility. More particularly, the present invention relates to a heating cable having both an excellent mechanical property such as flex resistance and high flexibility which are in a trade-off relationship, and capable of facilitating control of heat to be generated.

First claim

The invention claimed is:

1. A heating cable comprising:
a plurality of heating wires each including a conductor core wire and an insulating layer covering the conductor core wire;
a central tensile wire arranged around the heating wire, wherein the central tensile wire comprises: at least one high tensile fiber selected from the group consisting of high tensile carbon fiber, high tensile glass fiber, and aramid fiber; and resin covering at least a portion of the at least one high tensile fiber, and
a sheath part configured to cover the plurality of heating wires, wherein the sheath part has an internal diameter of 0.3 to 0.6 mm,
wherein the plurality of heating wires are bunched by being twisted at pitches of 1 to 20 mm in a bundle, the number of the heating wires is in a range of 12 to 50 wires, a total diameter of the bunched heating wires is in a range of 0.3 to 0.6 mm, and the heating cable has a total external diameter of 0.5 to 1.5 mm and a total resistance of 0.25 to 3.0 Ω/m,
the conductor core wire comprise a copper alloy,
the copper alloy comprises 0.02 to 2.0% by weight of magnesium (Mg) as an alloy element, based on the total weight of the conductor core wire, as well as copper, and the conductor core wire has a yield stress of 700 to 1200 MPa and a fracture stress of 900 to 1400 MPa, and the conductor core wire satisfies a condition of the following Equation 1:
0.285≤[{(109.27×ln( m )+1331.2)×(−135.92 m 2 +527.09 m+ 689.51)}/(2.3×10 7 )]× R≤ 3.10  [Equation 1]

wherein m represents a content (wt %) of the magnesium (Mg), based on the total weight of the conductor core wire, and
R represents a resistance (Ω/m) per unit length of the conductor core wire.

2. The heating cable of claim 1 , wherein the insulating layer is formed by coating with urethane varnish or polyester imide enamel, and has a thickness of 0.005 to 0.007 mm.

3. The heating cable of claim 1 , wherein there is an empty space between two adjacent heating wires arranged close to an inner surface of the sheath part and the inner surface of the sheath part.

4. The heating cable of claim 3 , wherein S defined in the following Equation 2 below is 0.3 or more:
S=B/A   [Equation 2]

wherein B represents an area of the empty space between the two adjacent heating wires and the inner surface of the sheath part, and
A represents an area of the empty space between the two adjacent heating wires and the inner surface of the sheath part when it is assumed that the inner surface of the sheath part has a perfect circular shape.

5. The heating cable of claim 1 , wherein the sheath part is configured to fill spaces between the heating wires, the sheath part being formed of a coating composition which is a mixture of polymer resin and a flame retardant, and having a thickness of 0.2 to 0.25 mm,
wherein the polymer resin has a tensile strength or 35 to 85 MPa and a bending strength of 70 to 120 MPa.

6. The heating cable of claim 5 , wherein the polymer resin comprises polyamide 12 (PA12), polyamide (PA6), thermoplastic poly elastomer (TPE), or a combination thereof.

7. The heating cable of claim 5 , wherein the flame retardant comprises at least one selected from the group consisting of an organic phosphorus-based flame retardant, a melamine-based flame retardant, and a phosphate ester-based flame retardant,
wherein a content of the flame retardant is in a range of 15 to 25% by weight, based on the total content of the coating composition.

Assignees

• Ls Cable & System Ltd

Inventors

• Lee Sang Il
• Park Do Hyun
• Kim Chang Suk

Classifications

• H01B5/08

  Several wires or the like stranded in the form of a rope · CPC title

• H01B7/42

  with arrangements for heat dissipation or conduction · CPC title

• H01B7/00

  Insulated conductors or cables characterised by their form · CPC title

• C09D177/00

  Coating compositions based on polyamides obtained by reactions forming a carboxylic amide link in the main chain (based on polyhydrazides C09D179/06; based on polyamide-imides C09D179/08); Coating compositions based on derivatives of such polymers · CPC title

• H01B7/295

  using material resistant to flame · CPC title