Locator-equipped clamp jig, stator manufacturing device, and method for manufacturing stator

Patent metadata

Field	Value
Publication number	US-10992209-B2
Application number	US-201716085750-A
Country	US
Kind code	B2
Filing date	Mar 17, 2017
Priority date	Mar 18, 2016
Publication date	Apr 27, 2021
Grant date	Apr 27, 2021

Abstract

A locator-equipped clamp jig capable of suppressing interference between base sections of segments when clamped by the clamp jig, a stator manufacturing device, and a method for manufacturing a stator. The locator-equipped clamp jig has a locator that is provided to part of a main clamp body on a stator core side and has a plurality of protrusions arranged on an upper surface of an electrical conductor that is adjacent, in the radial direction of the stator core, to an electrical conductor being clamped by the main clamp body, the width of the protrusions in the radial direction of the stator core being at least the width of one of the electrical conductors.

First claim

The invention claimed is:

1. A locator-equipped clamp jig comprising:
a pair of clamp bodies, extended in a radial direction of a stator core, for clamping from both sides, in a circumferential direction of the stator core, an end part of an electric conductor, which is inserted in the stator core and welded; and
a pair of locators respectively provided to part of each of the pair of clamp bodies on a stator core side, each of the pair of locators has a plurality of protrusions arranged on an upper surface of a base section of an electric conductor that is adjacent, in the circumferential direction of the stator core, to the electric conductor being clamped by the pair of clamp bodies,
wherein the plurality of protrusions are provided so as to protrude toward the stator core in an axial direction of the stator core, and
wherein a width of each of the plurality of protrusions in the radial direction of the stator core is at least a width of one of the electric conductors.

2. The locator-equipped clamp jig according to claim 1 ,
wherein separate members constitute the pair of clamp bodies and the respective pair of locators.

3. The locator-equipped clamp jig according to claim 2 ,
wherein a material of the pair of clamp bodies is a material higher in thermal conductivity than a material of the pair of locators.

4. A stator manufacturing device manufacturing a stator by welding an end part of an electric conductor inserted in a stator core, the stator manufacturing device comprising:
a pair of clamp jigs, extended in a radial direction of the stator core, for clamping from both sides, in a circumferential direction of the stator core, the end part of the electric conductor to be welded;
moving means for allowing the stator core and the pair of clamp jigs to move relative to each other in an axial direction of the stator core;
a clamp jig opening and closing device part that opens and closes the pair of clamp jigs by moving the pair of clamp jigs; and
a pair of locators respectively provided to part of each of the pair of clamp jigs on a stator core side, each of the pair of locators has a plurality of protrusions arranged on an upper surface of a base section of an electric conductor that is adjacent, in the circumferential direction of the stator core, to the electric conductor being clamped by the pair of clamp jigs,
wherein the plurality of protrusions are provided so as to protrude toward the stator core in the axial direction of the stator core, and
wherein a width of each of the plurality of protrusions in the radial direction of the stator core is at least a width of one of the electric conductors.

5. The stator manufacturing device according to claim 4 ,
wherein each of the plurality of protrusions has a shape along the upper surface of the electric conductor adjacent in the radial direction of the stator core to the electric conductor clamped by the clamp jig.

6. A method for manufacturing a stator by using the locator-equipped clamp jig according claim 1 .

7. A method for manufacturing a stator by using the stator manufacturing device according to claim 4 .

Assignees

• Honda Motor Co Ltd

Inventors

• Murata Kenichiro
• Hiraga Kazuhito
• Yanagisawa Takeshi
• Sudo Akifumi

Classifications

• H02K15/021

  Magnetic cores · CPC title

• H02K15/35 Primary

  Form-wound windings · CPC title

• H02K15/0428

  Processes or apparatus for simultaneously twisting two or more hairpins · CPC title

• B23K9/296

  using non-consumable electrodes · CPC title

• H02K3/14

  with transposed conductors, e.g. twisted conductors · CPC title