Method for joining electrical conductors

Patent metadata

Field	Value
Publication number	US-10644413-B2
Application number	US-201715837197-A
Country	US
Kind code	B2
Filing date	Dec 11, 2017
Priority date	Dec 13, 2016
Publication date	May 5, 2020
Grant date	May 5, 2020

Abstract

A method for joining segments (electrical conductors) includes first and second joining steps. The first joining step includes welding a group of the segments including ends, such that the first group is welded to pairs of electrical conductors. The second joining step includes welding a second group of the segments including ends, which are composed of the segments whose ends are arranged in a column in the radial direction, such that the second group is welded to pairs of electrical conductors. The first group includes a segment as a first electrical conductor including the end which is located at the middle portion of a group of the segments including the ends in the radial direction. The second group includes a segment as a second electrical conductor including the end which crosses the first electrical conductor on the opposite sides with respect to the middle portion in the radial direction.

First claim

What is claimed is:

1. A method for joining a plurality of electrical conductors which are inserted in a plurality of slots provided at a core and which are twisted,
two of the electrical conductors, whose ends are adjacent to each other in a radial direction of the core and which extend in a circumferential direction of the core from two of the slots different from each other, being joined as a pair of electrical conductors by welding while the two of the electrical conductors are pressed from both sides in the radial direction,
the method comprising:
a first joining step to weld a first group of the electrical conductors, the first group of the electrical conductors having ends arranged in a column in the radial direction, such that the first group of the electrical conductors are welded to pairs of electrical conductors,
a second joining step, which is subsequent to the first joining step, to weld a second group of the electrical conductors, the second group of the electrical conductors having ends arranged in a column in the radial direction, such that the second group of the electrical conductors are welded to pairs of electrical conductors, wherein
the first group includes first electrical conductors which are located at a middle portion of the first group with respect to the radial direction, and
the second group includes second electrical conductors which cross the first electrical conductors on opposite sides with respect to the middle portion.

2. The method for joining a plurality of electrical conductors according to claim 1 , wherein
the two of the electrical conductors constituting the pair of electrical conductors are configured to extend to be close to each other at a joining position from locations apart from each other in the circumferential direction,
the second group includes the second electrical conductors which cross the first electrical conductors on the opposite sides with respect to the middle portion in the radial direction, the first electrical conductors being located at the middle portion with respect to the radial direction among the pairs of electrical conductors constituting the first group.

Assignees

• Honda Motor Co Ltd

Inventors

• Yanagisawa Takeshi
• Murata Kenichiro
• Sudo Akifumi
• Hiraga Kazuhito
• Tachikawa Junya

Classifications

• B23K2101/32

  Wires · CPC title

• B23K9/164

  making use of a moving fluid · CPC title

• H02K15/00

  Processes or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines · CPC title

• H01R43/16

  for manufacturing contact members, e.g. by punching and by bending · CPC title

• H02K3/50

  Fastening of winding heads, equalising connectors, or connections thereto · CPC title