Air-breathing aqueous sulfur rechargeable batteries

Patent metadata

Field	Value
Publication number	US-10992003-B2
Application number	US-201815957027-A
Country	US
Kind code	B2
Filing date	Apr 19, 2018
Priority date	Oct 30, 2015
Publication date	Apr 27, 2021
Grant date	Apr 27, 2021

Abstract

An electrochemical apparatus includes a catholyte, an anolyte, and a separator disposed between the catholyte and the anolyte. The catholyte includes metal salt dissolved in water, thereby providing at least one metal ion. The anolyte includes a polysulfide solution. The separator is permeable to the at least one metal ion. During a charging process of the electrochemical apparatus, oxygen is generated in the catholyte, the polysulfide in the polysulfide solution undergoes a reduction reaction in the anolyte, and the at least one metal ion moves from the catholyte to the anolyte. During a discharging process of the apparatus, the oxygen is consumed in the catholyte, the polysulfide oxidizes in the anolyte, and the at least one metal ion moves from the anolyte to the catholyte.

First claim

The invention claimed is:

1. An electrochemical apparatus comprising:
a catholyte comprising at least one metal salt dissolved in water, thereby providing at least one metal ion;
an anolyte comprising a polysulfide solution; and
a separator, disposed between the anolyte and the catholyte, permeable to the at least one metal ion,
wherein the catholyte, the anolyte, and/or the separator are configured such that:
during a charging process of the electrochemical apparatus, oxygen is generated in the catholyte, the polysulfide in the polysulfide solution undergoes a reduction reaction in the anolyte, and the at least one metal ion moves from the catholyte to the anolyte, and
during a discharging process of the apparatus, the oxygen is consumed in the catholyte, the polysulfide oxidizes in the anolyte, and the at least one metal ion moves from the anolyte to the catholyte.

2. The apparatus of claim 1 , wherein the at least one metal salt comprises Li 2 SO 4 and the metal ion comprises Li + ion.

3. The apparatus of claim 2 , wherein the separator comprises a lithium superionic conductor.

4. The apparatus of claim 1 , wherein the at least one metal salt comprises Na 2 SO 4 and the metal ion comprises Na + ion.

5. The apparatus of claim 4 , wherein the separator comprises a sodium superionic conductor.

6. The apparatus of claim 1 , wherein the catholyte is acidic and the apparatus has a cell voltage of about 1.26 V to about 1.68 V.

7. The apparatus of claim 1 , wherein the polysulfide solution comprises a solution of at least one of a lithium polysulfide or a sodium polysulfide.

8. The apparatus of claim 1 , wherein the catholyte is alkaline and the apparatus has a cell voltage of about 0.85 V to about 1.26 V.

9. The apparatus of claim 1 , wherein the pH value of the anolyte is substantially equal to or greater than 12.

10. The apparatus of claim 1 , wherein the anolyte further comprises at least one of LiOH or NaOH to increase the pH value of the anolyte.

11. The apparatus of claim 1 , wherein at least one of the catholyte or the anolyte comprises a percolating network of an electronic conductor.

12. The apparatus of claim 1 , wherein a level of reduction of the polysulfide after the reduction reaction is no more than S 4 2− .

13. The apparatus of claim 1 , further comprising a cathode current collector operably coupled to the catholyte and an anode current collector operably coupled to the anolyte.

14. The apparatus of claim 13 , wherein the cathode current collector comprises a carbon-based material.

15. The apparatus of claim 13 , wherein the anode current collector comprises at least one of a transition metal, a transition metal alloy, graphite, hard carbon, carbon fiber, reticulated carbon, disordered carbon, carbon black, fullerene, graphene, graphene oxide, transition metal oxide, reduced titanium oxide, or indium tin oxide.

16. The apparatus of claim 13 , wherein at least one of the cathode current collector or the anode current collector comprises a corrugated plate, a fiber weave, an open cell foam, sintered particulates, or a packed particle bed.

17. The apparatus of claim 13 , wherein at least one of the cathode current collector or the anode current collector comprises a redox mediator to increase a charge transfer rate within the at least one of the cathode current collector or the anode current collector.

18. The apparatus of claim 13 , wherein the cathode current collector comprises an oxygen evolution reaction (OER) catalyst to decrease the over-potential for oxygen gas formation.

19. The apparatus of claim 18 , wherein the OER catalyst comprises at least one IrO 2 or RuO 2 .

20. The apparatus of claim 13 , wherein the cathode current collector comprises an oxygen reduction reaction (ORR) catalyst to decrease the over-potential for oxygen reduction.

21. The apparatus of claim 20 , wherein the ORR catalyst comprises at least one of Pt black or Pt 3 Ni.

22. The apparatus of claim 1 , further comprising:
a catholyte chamber containing the catholyte;
a catholyte pump, operably coupled to the catholyte chamber, to transport the catholyte into and out of the catholyte chamber;
an anolyte chamber containing the anolyte; and
an anolyte pump, operably coupled to the anolyte chamber, to transport the anolyte into and out of the anolyte chamber so as to form a flow battery cell.

23. The apparatus of claim 1 , further comprising:
a gas pump, operably coupled to the catholyte, to provide an oxygen gas into the catholyte.

24. A method comprising:
charging the electrochemical apparatus of claim 1 by coupling the apparatus to an external circuit,
whereby oxygen is generated in the catholyte; and
the polysulfide is reduced in the polysulfide solution.

25. A method comprising:
discharging the electrochemical apparatus of claim 1 by coupling the apparatus to an external circuit,
whereby oxygen is consumed in the catholyte; and
the polysulfide is oxidized in the polysulfide solution.

26. The method of claim 24 , wherein the metal salt comprises Li 2 SO 4 and the metal ion comprises Li + ion.

27. The method of claim 26 , wherein the separator comprises a lithium superionic conductor.

28. The method of claim 24 , wherein the metal comprises Na 2 SO 4 and the metal ion comprises Na + ion.

29. The method of claim 28 , wherein the separator comprises a sodium superionic conductor.

30. The method of claim 24 , wherein catholyte is acidic and the apparatus has a cell voltage of about 1.26 V to about 1.68 V.

31. The method of claim 24 , wherein the polysulfide solution comprises a solution of at least one of Li 2 S or Na 2 S.

32. The method of claim 24 , wherein the catholyte is alkaline and the apparatus has a cell voltage of about 0.85 V to about 1.26 V.

33. The method of claim 24 , further comprising:
changing the pH value of the catholyte so as to change a cell voltage of the apparatus.

34. The method of claim 24 , wherein the pH value of the anolyte is substantially equal to or greater than 12.

35. The method of claim 24 , wherein the anolyte further comprises at least one of LiOH or NaOH to increase the pH value of the anolyte.

36. The method of claim 24 , wherein at least one of the catholyte or the anolyte comprises a percolating network of an electronic conductor.

37. The method of claim 24 , wherein a level of reduction of the polysulfide after the reduction reaction is no more than S 4 2− .

38. The method of claim 24 , wherein applying the voltage onto the apparatus comprises applying the voltage via a cathode current collector operably coupled to the catholyte and an anode current collector operably coupled to the anolyte.

39. The method of claim 38 , wherein the cathode current collector comprises a carbon-based material.

40. The method of claim 38 , wherein the anode current collector comprises at least one of a transition metal, a transition metal alloy, graphite, hard carbon, carbon fiber, reticulated carbon, disordered carbon, carbon black, fullerene, graphene, graphene oxide, transition metal oxide, reduced titanium oxide, or indium tin oxide.

41. The me

Assignees

• Massachusetts Inst Technology

Inventors

• Su Liang
• Li Zheng
• Chiang Yet-Ming
• Pan Menghsuan Sam

Classifications

• H02J7/865

  Battery or charger load switching, e.g. concurrent charging and load supply (H02J7/50 takes precedence) · CPC title

• H01M12/02

  Details (of electrodes H01M4/00; of non-active parts H01M50/00) · CPC title

• H01M4/921

  Alloys or mixtures with metallic elements · CPC title

• H01M4/8657

  layered · CPC title

• H01M4/9016

  Oxides, hydroxides or oxygenated metallic salts · CPC title