Systems and methods for catalyst heating

Patent metadata

Field	Value
Publication number	US-10968879-B2
Application number	US-201815886299-A
Country	US
Kind code	B2
Filing date	Feb 1, 2018
Priority date	Feb 1, 2018
Publication date	Apr 6, 2021
Grant date	Apr 6, 2021

Abstract

Methods and systems are provided for an exhaust catalyst heating strategy that uses spark retard to increase an amount of heat output by an engine without a combustion stability limit. In one example, a method may include, during an engine cold start, applying an ignition spark at a timing that produces substantially zero combustion torque while maintaining an engine speed greater than a threshold speed via electric motor torque. Furthermore, an amount of heat output by the engine may be controlled by adjusting an airflow through the engine, such as by adjusting one or more of a throttle position and the engine speed.

First claim

The invention claimed is:

1. A method, comprising:
in response to a cold start condition of an engine included in a vehicle,
providing a spark to ignite fuel and a portion of air entering the engine at an ignition timing retarded from a timing for maximum brake torque, the retarded ignition timing determined based on an occupancy of the vehicle and provided while providing electric motor torque to the engine via an electric machine to maintain an engine speed of the engine above a threshold speed; and
adjusting one or more of a position of a throttle coupled to an air intake passage of the engine and the engine speed, maintained by the electric machine, based on a desired heat output of the engine and the occupancy of the vehicle, including adjusting the position of the throttle while holding the engine speed constant when the vehicle is an occupied vehicle and adjusting the position of the throttle to a further open position while increasing the engine speed as the desired heat output of the engine increases when the vehicle is an unoccupied vehicle, including increasing the engine speed to a greater degree and adjusting the position of the throttle to a smaller degree at lower engine speeds and increasing the engine speed to a smaller degree and adjusting the position of the throttle to a greater degree at higher engine speeds.

2. The method of claim 1 , wherein providing the spark at the ignition timing determined based on the occupancy of the vehicle includes retarding the spark from the timing for maximum brake torque to a greater degree when the vehicle is the occupied vehicle and retarding the spark from the timing for maximum brake torque to a smaller degree when the vehicle is the unoccupied vehicle.

3. The method of claim 1 , wherein the occupied vehicle is one of a driver-operated vehicle and an autonomous vehicle with one or more passengers, and the unoccupied vehicle is the autonomous vehicle without passengers.

4. The method of claim 2 , wherein retarding the spark from the timing for maximum brake torque to the greater degree includes providing the spark at a first timing that produces substantially zero combustion torque, and retarding the spark from the timing for maximum brake torque to the smaller degree includes providing the spark at a second timing that produces variable combustion torque.

5. The method of claim 1 , wherein adjusting the position of the throttle while holding the engine speed constant when the vehicle is the occupied vehicle includes, as the desired heat output of the engine increases, adjusting the position of the throttle to the further open position until the position of the throttle reaches a fully open position.

6. The method of claim 5 , further comprising increasing the engine speed responsive to a heat output of the engine not meeting the desired heat output of the engine when the position of the throttle reaches the fully open position.

7. The method of claim 1 , wherein the desired heat output of the engine is determined based on a temperature of a catalyst coupled to an exhaust passage of the engine and a desired temperature of the catalyst.

Assignees

• Ford Global Tech Llc

Inventors

• Pursifull Ross Dykstra
• Ulrey Joseph

Classifications

• Y02T10/40

  Engine management systems · CPC title

• F01N3/2006 Primary

  Periodically heating or cooling catalytic reactors, e.g. at cold starting or overheating (by electrically controlling the supply of combustible mixture or its constituents only F02D41/0235) · CPC title

• F02D41/0255

  to accelerate the warming-up of the exhaust gas treating apparatus at engine start · CPC title

• F02D31/001

  Electric control of rotation speed · CPC title

• F02D37/02

  one of the functions being ignition · CPC title