Phosphor layer composition, phosphor member, light source device, and projection device

Patent metadata

Field	Value
Publication number	US-10920139-B2
Application number	US-201816626512-A
Country	US
Kind code	B2
Filing date	Jun 22, 2018
Priority date	Jun 30, 2017
Publication date	Feb 16, 2021
Grant date	Feb 16, 2021

Abstract

A phosphor layer composition, phosphor member, light source device, and projection device are provided that are capable of restraining reflection or scattering at interfaces between phosphor particles and a binder to improve the excitation-light absorption by, and the external quantum efficiency of, the phosphor particles. The present invention, in an aspect thereof, is directed to a phosphor layer composition including: phosphor particles 111 absorbing excitation light and emitting prescribed fluorescence; and a binder 112 composed of a translucent gel containing a metal alkoxide or a mixture of a metal alkoxide and a metal oxide, wherein the phosphor particles 111 are dispersed in the binder 112 , and the phosphor particles 111 and the binder 112 differ in refractive index by 0.3 or less.

First claim

The invention claimed is:

1. A phosphor member comprising:
a phosphor layer containing phosphor particles absorbing excitation light and emitting prescribed fluorescence; a binder composed of a translucent gel containing a metal alkoxide or a mixture of a metal alkoxide and a metal oxide, the phosphor particles being dispersed in the binder; and
a base member having a surface on which the phosphor layer is provided, wherein
the binder includes a translucent gel containing a metal alkoxide or a mixture of a metal alkoxide and a metal oxide, the metal primarily including any of aluminum, tin, and zinc,
the phosphor particles have a general formula of (RE 1-x Ce x ) 3 Al 5 O 12 , where RE includes at least one element selected from the group consisting of rare-earth elements, and x is a concentration of a luminescence-center element Ce to the rare-earth element RE and is from 0, exclusive, to 0.03, inclusive, and
the phosphor particles and the binder differ in refractive index by 0.3 or less.

2. The phosphor member according to claim 1 further comprising an antireflective layer on the phosphor layer, the antireflective layer having a fine irregular structure composed of a hydrate of the metal oxide.

3. The phosphor member according to claim 1 , wherein
the base member is shaped like a circular plate, the base member having thereon a region divided in a circumferential direction into a plurality of different segment regions,
the phosphor layer is provided at least in one of the segment regions, and
the segment regions emit different light under identical excitation light.

4. A projection device comprising:
a light source device including:
a light source configured to emit excitation light;
an incident-light system configured to guide the emitted excitation light;
the phosphor member according to claim 3 configured to emit fluorescence under the guided excitation light; and
an exit-light system configured to condense the fluorescence emitted by the phosphor member;

a drive unit configured to rotationally move the phosphor member;
a rotational position sensor configured to acquire a rotational position of the phosphor member;
a control unit configured to control an excitation light output in accordance with the acquired rotational position of the phosphor member;
a light-guiding system configured to guide emission light from the light source device;
a display element configured to produce a display using the emission light guided by the light-guiding system; and
a projection system configured to project the display.

5. The phosphor member according to claim 1 , wherein the binder is composed of a gel primarily containing aluminum alkoxide or a mixture of aluminum alkoxide and alumina.

6. The phosphor member according to claim 5 further comprising an antireflective layer on the phosphor layer, the antireflective layer having a fine irregular structure composed of a hydrate of the alumina.

7. The phosphor member according to claim 6 , wherein the excitation light is projected onto the phosphor particles via the antireflective layer.

8. The phosphor member according to claim 2 , wherein the excitation light is projected onto the phosphor particles via the antireflective layer.

Assignees

• Sharp Kk

Inventors

• Aomori Shigeru
• Yui Hideomi
• Yamamoto Mutsuko
• Matsukiyo Hidetsugu

Classifications

• C09K11/7774 Primary

  Aluminates · CPC title

• F21S2/00

  Systems of lighting devices, not provided for in main groups F21S4/00 - F21S10/00 or F21S19/00, e.g. of modular construction · CPC title

• G02B26/008

  in the form of devices for effecting sequential colour changes, e.g. colour wheels · CPC title

• F21V9/30

  Elements containing photoluminescent material distinct from or spaced from the light source (shades F21V1/17; globes, bowls or cover glasses F21V3/08, F21V3/12; refractors F21V5/10; reflectors F21V7/26, F21V7/30; elements with provision for controlling the spectral properties or intensity F21V9/40) · CPC title

• G02B1/11

  Anti-reflection coatings · CPC title