Control device for internal combustion engine and control method for internal combustion engine

Patent metadata

Field	Value
Publication number	US-10914213-B2
Application number	US-201916507153-A
Country	US
Kind code	B2
Filing date	Jul 10, 2019
Priority date	Aug 22, 2018
Publication date	Feb 9, 2021
Grant date	Feb 9, 2021

Abstract

An internal combustion engine is provided with an engine body, a catalyst device provided in an exhaust passage of the engine body and having an exhaust purification catalyst with at least an oxidation function and a microwave absorber contained in a catalyst coat layer formed inside a substrate, and a microwave emitter for irradiating the catalyst device with microwaves. A control device for the internal combustion engine is configured so that if engine startup is requested when a temperature of the exhaust purification catalyst is less than a predetermined temperature, it makes the microwave emitter irradiate the catalyst device with microwaves and operates the engine body so that an air-fuel ratio of exhaust discharged from the engine body becomes a predetermined lean air-fuel ratio leaner than a stoichiometric air-fuel ratio.

First claim

The invention claimed is:

1. A control device for an internal combustion engine,
the internal combustion engine comprising:
an engine body;
a catalyst device which is provided in an exhaust passage of the engine body and has an exhaust purification catalyst with at least an oxidation function and a microwave absorber contained in a catalyst coat layer formed inside a substrate; and
a microwave emitter for irradiating the catalyst device with microwaves, the control device comprising:

a processor that is configured to, in response to an engine startup request when a temperature of the exhaust purification catalyst is less than a predetermined temperature, cause
the microwave emitter to irradiate the catalyst device with microwaves and operate the engine body so that an air-fuel ratio of exhaust discharged from the engine body changes from a stoichiometric air-fuel ratio to a predetermined lean air-fuel ratio leaner than the stoichiometric air-fuel ratio,
wherein the predetermined temperature is a temperature at which a predetermined exhaust purification performance is obtained at the catalyst device when operating the engine body so that the air-fuel ratio of the exhaust becomes the lean air-fuel ratio, and
the processor is further configured to operate the engine body so that the air-fuel ratio of the exhaust becomes the stoichiometric air-fuel ratio when the temperature of the exhaust purification catalyst becomes a temperature that is (a) higher than the predetermined temperature and (b) a temperature where a predetermined exhaust purification performance is obtained at the catalyst device when operating the engine body so that the air-fuel ratio of the exhaust is the stoichiometric air-fuel ratio.

2. The control device for the internal combustion engine according to claim 1 , wherein
the processor is further configured so as to make the microwave emitter stop emitting microwaves when the temperature of the exhaust purification catalyst becomes the predetermined temperature or more.

3. The control device for the internal combustion engine according to claim 1 , wherein
the microwave absorber is arranged near the exhaust purification catalyst having the oxidation function inside the catalyst coat layer.

4. The control device for the internal combustion engine according to claim 1 , wherein
the internal combustion includes an electric motor,
the internal combustion engine is mounted in a vehicle able to run by drive power of one or both of the internal combustion engine or the electric motor and
the processor is further configured so that while driving by the drive power of the electric motor before the engine startup is requested, the processor causes the microwave emitter irradiate the catalyst device with microwaves when the temperature of the exhaust purification catalyst is less than the temperature at which a predetermined exhaust purification performance is obtained at the catalyst device when operating the engine body so that the air-fuel ratio of the exhaust becomes the stoichiometric air-fuel ratio.

5. The control device for the internal combustion engine according to claim 4 , wherein
the processor is further configured to:
calculate a delay time until engine startup is requested;
make the microwave emitter irradiate the catalyst device with microwaves when the delay time is a predetermined time or less; and,
not make the microwave emitter emit microwaves when the delay time is longer than the predetermined time period even if the temperature of the exhaust purification catalyst is less than the temperature at which a predetermined exhaust purification performance is obtained at the catalyst device when operating the engine body so that the air-fuel ratio of the exhaust becomes the stoichiometric air-fuel ratio.

6. A control device for an internal combustion engine,
the internal combustion engine comprising:
an engine body;
a catalyst device which is provided in an exhaust passage of the engine body and has an exhaust purification catalyst with at least an oxidation function and a microwave absorber contained in a catalyst coat layer formed inside a substrate; and
a microwave emitter for irradiating the catalyst device with microwaves, the control device comprising:

a processor that is configured to, in response to an engine startup request when a temperature of the exhaust purification catalyst is less than a predetermined temperature, cause the microwave emitter to irradiate the catalyst device with microwaves and operate the engine body so that an air-fuel ratio of exhaust discharged from the engine body changes from a stoichiometric air-fuel ratio to a predetermined lean air-fuel ratio leaner than the stoichiometric air-fuel ratio, wherein,
the predetermined temperature is a temperature at which a predetermined exhaust purification performance is obtained at the catalyst device when operating the engine body so that the air-fuel ratio of the exhaust becomes the stoichiometric air-fuel ratio, and
the processor is further configured to make the microwave emitter stop emitting microwaves and operate the engine body so that the air-fuel ratio of the exhaust becomes the stoichiometric air-fuel ratio when the temperature of the exhaust purification catalyst becomes the predetermined temperature or more.

7. A control device for an internal combustion engine,
the internal combustion engine comprising:
an engine body;
a catalyst device which is provided in an exhaust passage of the engine body and has an exhaust purification catalyst with at least an oxidation function and a microwave absorber contained in a catalyst coat layer formed inside a substrate; and
a microwave emitter for irradiating the catalyst device with microwaves, the control device comprising:

a processor that is configured to, in response to an engine startup request when a temperature of the exhaust purification catalyst is less than a predetermined temperature, cause the microwave emitter to irradiate the catalyst device with microwaves and operate the engine body so that an air-fuel ratio of exhaust discharged from the engine body changes from a stoichiometric air-fuel ratio to a predetermined lean air-fuel ratio leaner than the stoichiometric air-fuel ratio, wherein
the processor is further configured to:
calculate a delay time until an engine startup is requested; and
make the microwave emitter irradiate the catalyst device with microwaves when the delay time is a predetermined time or less.

8. The control device for the internal combustion engine according to claim 7 , wherein
when the processor causes the microwave emitter to irradiate the catalyst device with microwaves without operating the engine body, the predetermined time is a time period which enables the temperature of the exhaust purification catalyst to be raised to a temperature at which a predetermined exhaust purification performance is obtained at the catalyst device when operating the engine body so that the air-fuel ratio of the exhaust becomes the stoichiometric air-fuel ratio.

Assignees

• Toyota Motor Co Ltd

Inventors

• Takada Keishi

Classifications

• Y02A50/20

  Air quality improvement or preservation, e.g. vehicle emission control or emission reduction by using catalytic converters · CPC title

• F02D37/00

  Non-electrical conjoint control of two or more functions of engines, not otherwise provided for · CPC title

• B01D53/9495

  Controlling the catalytic process · CPC title

• F02D41/1446

  the characteristics being exhaust temperatures · CPC title

• F02D41/1475

  Regulating the air fuel ratio at a value other than stoichiometry · CPC title