Wheel rotational-speed sensor and fastening system for mounting a wheel rotational-speed sensor

Patent metadata

Field	Value
Publication number	US-10890597-B2
Application number	US-201716086912-A
Country	US
Kind code	B2
Filing date	Mar 27, 2017
Priority date	Apr 15, 2016
Publication date	Jan 12, 2021
Grant date	Jan 12, 2021

Abstract

A wheel rotational-speed sensor for mounting on a vehicle axle, having a sensor housing and a conductor carrier, for example a leadframe, which is arranged in the sensor housing, having a first surface and a second surface facing away from the first surface, wherein a first wheel rotational-speed sensor element for detecting first physical measurement variables is arranged on the first surface of the conductor carrier, and wherein a second wheel rotational-speed sensor element for detecting second physical measurement variables is arranged on the second surface of the conductor carrier. Specifically, the two sensor elements can detect magnetic fields of a magnetic reading track. The sensors can be AMR, GMR or TMR sensors or Hall elements; the two sensors can be structurally identical or of different design.

First claim

The invention claimed is:

1. A wheel rotational-speed sensor for mounting on a vehicle axle, comprising:
a sensor housing; and
a conductor carrier, which is arranged in the sensor housing, wherein the conductor carrier has a first surface and a second surface facing away from the first surface, the first surface and the second surface bounded at least in part by an end side of the conductor carrier;
wherein a first wheel rotational-speed sensor element for detecting first physical measurement variables is arranged on the first surface of the conductor carrier, and wherein a second wheel rotational-speed sensor element for detecting second physical measurement variables is arranged on the second surface of the conductor carrier, and wherein the first wheel rotational-speed sensor element and the second wheel rotational-speed sensor element are arranged on the end side of the conductor carrier.

2. The wheel rotational-speed sensor as claimed in claim 1 , wherein the first and second wheel rotational-speed sensor elements detect the physical measurement variables on the basis of an alternating magnetic field of a magnetic reading track, wherein the magnetic reading track is formed by an encoder wheel ( 200 ), which is arranged on the vehicle axle.

3. The wheel rotational-speed sensor as claimed in claim 2 , wherein the first wheel rotational-speed sensor element and the second wheel rotational-speed sensor element each comprise either i) an AMR sensor element, ii) a GMR sensor element, iii) a TMR sensor element, or iv) a Hall sensor element, for detecting the physical measurement variables.

4. The wheel rotational-speed sensor as claimed in claim 1 , wherein the first wheel rotational-speed sensor element and the second wheel rotational-speed sensor element each comprise a magnetic sensor element, for detecting the physical measurement variables.

5. The wheel rotational-speed sensor as claimed in claim 4 , wherein the magnetic sensor element and the electrical circuit of each wheel rotational-speed sensor element are mounted on the conductor carrier as separate structural components.

6. The wheel rotational-speed sensor as claimed in claim 4 , wherein the first wheel rotational-speed sensor element and the second wheel rotational-speed sensor element each comprise each comprise either i) an AMR sensor element, ii) a GMR sensor element, iii) a TMR sensor element, or iv) a Hall sensor element, for detecting the physical measurement variables.

7. The wheel rotational-speed sensor as claimed in claim 1 , wherein the first wheel rotational-speed sensor element and the second wheel rotational-speed sensor element each comprise an electrical circuit for processing the physical measurement variables.

8. The wheel rotational-speed sensor as claimed in claim 7 , wherein the magnetic sensor element and the electrical circuit of each wheel rotational-speed sensor element are mounted on the conductor carrier as separate structural components.

9. The wheel rotational-speed sensor as claimed in claim 1 , wherein the first wheel rotational-speed sensor element is embodied as structurally identical to the second wheel rotational-speed sensor element, or wherein the magnetic sensor element of the first wheel rotational-speed sensor element and the magnetic sensor element of the second wheel rotational-speed sensor element are of different design.

10. The wheel rotational-speed sensor as claimed in claim 1 , wherein the conductor carrier comprises a leadframe, wherein the leadframe is shaped from a metal.

11. The wheel rotational-speed sensor as claimed in claim 1 , wherein the first wheel rotational-speed sensor element has a first electrical connection for transmitting the first physical measurement variables, and wherein the second wheel rotational-speed sensor element has a second electrical connection for transmitting the second physical measurement variables.

12. The wheel rotational-speed sensor as claimed in claim 11 , wherein the first electrical connection can be connected to a first controller by a first conductor arrangement for transmitting the first physical measurement variables, and wherein the second electrical connection can be connected to a second controller by a second conductor arrangement for transmitting the second physical measurement variables.

13. The wheel rotational-speed sensor as claimed in claim 12 , wherein the first controller is designed to detect a first wheel rotational speed on the basis of the first physical measurement variables, and wherein the second controller is designed to detect a second wheel rotational speed on the basis of the second physical measurement variables.

14. The wheel rotational-speed sensor as claimed in claim 13 , wherein the first conductor arrangement and the second conductor arrangement are encased at least in sections by a common shell.

15. The wheel rotational-speed sensor as claimed in claim 12 , wherein the first conductor arrangement and the second conductor arrangement are encased at least in sections by a common shell.

16. The wheel rotational-speed sensor as claimed in claim 1 , wherein the sensor housing is a plastic housing.

17. A fastening system for mounting a wheel rotational-speed sensor on a vehicle axle of a vehicle, wherein the wheel rotational-speed sensor comprises a sensor housing and a conductor carrier, which is arranged in the sensor housing, wherein the conductor carrier has a first surface and a second surface facing away from the first surface, the first surface and the second surface bounded at least in part by an end side of the conductor carrier, wherein a first wheel rotational-speed sensor element for detecting first physical measurement variables is arranged on the first surface of the conductor carrier, and wherein a second wheel rotational-speed sensor element for detecting second physical measurement variables is arranged on the second surface of the conductor carrier, wherein the first wheel rotational-speed sensor element and the second wheel rotational-speed sensor element are arranged on the end side of the conductor carrier, wherein an encoder wheel having a magnetic reading track is also arranged on the vehicle axle; and
wherein the fastening system comprises a fastening adapter, which can be mounted on the vehicle axle, wherein the fastening adapter comprises a receptacle for receiving the sensor housing, wherein the receptacle is designed to align the first wheel rotational-speed sensor element and the second wheel rotational-speed sensor element in the direction of the magnetic reading track in order to detect the respective physical measurement variables.

18. The fastening system as claimed in claim 17 , wherein the receptacle is shaped as a recess or aperture in the fastening adapter, and wherein the sensor housing can be inserted into the recess or the aperture.

Assignees

• Continental Teves Ag & Co Ohg
• Continental Teves Ag & Ohg

Inventors

• Endres Ralf
• Jonas Stephan

Classifications

• G01P3/487

  delivered by rotating magnets · CPC title

• G01R33/07

  Hall effect devices · CPC title

• G01P1/026 Primary

  for speed measuring devices, e.g. pulse generator · CPC title

• G01D5/2451

  Incremental encoders (G01D5/2454 takes precedence) · CPC title

• G01D5/142

  using Hall-effect devices (measuring magnetic variables using Hall-effect or other galvanomagnetic devices G01R33/06) · CPC title