Low power operational methodology for a flow sensor

Patent metadata

Field	Value
Publication number	US-10890472-B2
Application number	US-201615247498-A
Country	US
Kind code	B2
Filing date	Aug 25, 2016
Priority date	Aug 25, 2016
Publication date	Jan 12, 2021
Grant date	Jan 12, 2021

Abstract

In an embodiment, a method of sensing a flow comprises performing a measurement cycle for a first period of time, powering off the at least one upstream resistive element and the at least one downstream resistive element for a second period of time, and performing another measurement cycle for a third period of time. Performing the measurement cycle comprises supplying a current to the upstream resistive element and the downstream resistive element arranged in a bridge, resistively heating the upstream resistive element and the downstream resistive element to a temperature above an ambient temperature, and detecting an imbalance in the bridge resulting from a temperature difference between the at least one upstream resistive element and the at least one downstream resistive element in response to the flow of a fluid past the flow sensor.

First claim

What is claimed is:

1. A method of sensing a flow, the method comprising:
performing a measurement cycle for a first period of time, wherein performing the measurement cycle comprises:
supplying an elevated current that is above a heating current threshold to a flow sensor, wherein the flow sensor comprises control circuitry, at least one upstream resistive element, and at least one downstream resistive element arranged in a bridge;
resistively heating the at least one upstream resistive element and the at least one downstream resistive element to a temperature above an ambient temperature in response to supplying the elevated current to the flow sensor;
reducing the elevated current to the flow sensor to below the heating current threshold and detecting an imbalance in the bridge resulting from a temperature difference between the at least one upstream resistive element and the at least one downstream resistive element as a result of the flow of a fluid past the flow sensor, wherein the imbalance is related to a sensed rate of the fluid flow past the flow sensor;

powering down the at least one upstream resistive element and the at least one downstream resistive element for a second period of time before performing a subsequent measurement cycle; and
adjusting a duration of the subsequent measurement cycle based on the sensed rate of the fluid flow past the flow sensor.

2. The method of claim 1 , wherein a ratio of the second period of time to the first period of time is between about 1:2 to about 1000:1.

3. The method of claim 1 , wherein the flow sensor does not comprise a separate heater resistor.

4. The method of claim 1 , wherein the at least one upstream resistive element comprises a first upstream resistive element and a second upstream resistive element, wherein the at least one downstream resistive element comprises a first downstream resistive element and a second downstream resistive element, and wherein the first upstream resistive element, the second upstream resistive element, the first downstream resistive element, and the second downstream resistive element are arranged in a full Wheatstone bridge configuration.

5. The method of claim 1 , wherein the at least one upstream resistive element has a first temperature coefficient of resistance, wherein the at least one downstream resistive element has a second temperature coefficient of resistance, and wherein the first temperature coefficient of resistance is substantially the same as the second temperature coefficient of resistance.

6. The method of claim 1 , wherein a voltage across the at least one upstream resistive element and the at least one downstream resistive element reaches or goes beyond a heating voltage threshold value when the elevated current above the heating current threshold is applied to the flow sensor, and wherein the voltage across the at least one upstream resistive element and the at least one downstream resistive element is below the heating voltage threshold value when the elevated current is reduced to below the heating current threshold, wherein the detecting the imbalance in the bridge occurs when the voltage across the at least one upstream resistive element and the at least one downstream resistive element is below the heating voltage threshold value.

7. The method of claim 1 , wherein the elevated current above the heating current threshold is supplied in a pulse.

8. The method of claim 1 , wherein detecting the imbalance comprises detecting the imbalance after a thermal equilibrium is achieved while resistively heating the at least one upstream resistive element and the at least one downstream resistive element.

9. The method of claim 1 , wherein supplying the elevated current that is above the heating current threshold to the flow sensor comprises pulsing power to the flow sensor, wherein the pulsed power has a waveform, and wherein the waveform comprises a square wave or a sine wave.

10. The method of claim 1 , wherein performing the measurement cycle with the flow sensor is in response to initiation of an event and supplying the current comprises supplying the current from a battery.

11. A flow sensor comprising:
at least one upstream resistive element;
at least one downstream resistive element, wherein the at least one upstream resistive element and the at least one downstream resistive element are arranged in a bridge;
control circuitry in signal communication with the bridge, wherein while receiving power the control circuitry is configured to:
periodically provide power to the bridge for a measurement period to perform a measurement cycle; and
enter the bridge into a heating and measuring delay period by powering down the bridge between each measurement cycle,
wherein, during each measurement cycle, the control circuitry is configured to:
supply an elevated current that is above a heating current threshold to the bridge;
resistively heat the at least one upstream resistive element and the at least one downstream resistive element to a temperature above an ambient temperature in response to the elevated current; and
stop supplying the elevated current to the bridge; and
supply a sense current that is below the heating current threshold to the bridge, and while supplying the sense current, detect an imbalance in the bridge resulting from a temperature difference between the at least one upstream resistive element and the at least one downstream resistive element in response to a flow of a fluid past the bridge, wherein the imbalance is related to a rate of the fluid flow past the bridge.

12. The flow sensor of claim 11 , wherein a ratio of the heating and measuring delay period to the measurement period is between about 1:2 to about 1000:1.

13. The flow sensor of claim 11 , wherein the bridge comprises a full Wheatstone bridge.

14. The flow sensor of claim 11 , wherein the at least one upstream resistive element has a first temperature coefficient of resistance, wherein the at least one downstream resistive element has a second temperature coefficient of resistance, and wherein the first temperature coefficient of resistance is substantially the same as the second temperature coefficient of resistance.

15. The flow sensor of claim 11 , wherein the control circuitry is configured to detect the imbalance after the bridge achieves a thermal equilibrium.

16. A method of sensing a flow, the method comprising:
pulsing power to at least one upstream resistive element and at least one downstream resistive element arranged in a bridge of a flow sensor, wherein the flow sensor comprises control circuitry receiving power during pulses of power to the at least one upstream resistive element and the at least one downstream resistive element and during a heating delay period between pulses of power to the at least one upstream resistive element and the at least one downstream resistive element;
resistively heating the at least one upstream resistive element and the at least one downstream resistive element to a temperature above an ambient temperature in response to pulsing an elevated the power Off that is above a heating power threshold for a heating period;
stop supplying the elevated power to the bridge after the heating period; and
supplying a sense power that is below the heating power threshold to the bridge, and while supplying the sense power to the bridge, detecting an imbalance in the bridge resulting from a temperature difference between the at least one upstream resistive element and the at least one downstream resistive element in response to the flow of a fluid past the flow sensor,

Assignees

• Honeywell Int Inc

Inventors

• Becke Craig Scott
• Ricks Lamar Floyd
• Bentley Ian

Classifications

• G05D23/20 Primary

  with sensing elements having variation of electric or magnetic properties with change of temperature (G05D23/13 takes precedence) · CPC title

• G01F15/00

  Details of, or accessories for, apparatus of groups G01F1/00 - G01F13/00 insofar as such details or appliances are not adapted to particular types of such apparatus · CPC title

• G01F1/692 Primary

  Thin-film arrangements · CPC title

• G01F1/56

  by using electric or magnetic effects (G01F1/66 takes precedence) · CPC title

• G01F1/6986

  with pulsed heating, e.g. dynamic methods · CPC title